Notices
2004 - 2008 F150 2004, 2005, 2006, 2007 and 2008 Ford F150's with 5.4 V8, 4.6 V8 engine
Sponsored by:
Sponsored by:

Catalytic Converter Issues

Thread Tools
 
Search this Thread
 
Old Nov 7, 2009 | 04:07 PM
  #1  
bridge's Avatar
bridge
Thread Starter
|
Sick 'n Tired
Joined: May 2006
Posts: 2,969
Likes: 47
From: League City, TX
Club FTE Gold Member
Catalytic Converter Issues

So, last weekend I'm installing some ceramic pads on my rig. I go to compress the pistons and can't find my C-clamp (never fails). Get in the wife's Expy and head to Home Depot. Whilst driving the wife's rig I notice that when I put the pedal on the floor it starts misfiring and spewing white smoke. Crap. Call wife: "What the !#$%^ is wrong with your car and how long has it been doing this?"

To the dealer we go...code P0430, needs a new catalytic converter on the drivers side and they recommend flushing the fuel system to make sure none of the injectors are sticking. They covered the Cat under the emissions warranty so I figure I'll let them charge me for the engine flush. Go to pick it up this morning and it's still hesitating and misfiring under load (pedal to the floor). U-turn back to dealer. The tech who worked on it does a ride-along and listens to the clatter and says, "time to replace the passenger side one too!" It's covered under the emissions warranty as well.

I'm really concerned that sticky injectors might be the issue and I doubt that an engine flush is going to help unstick the injectors. So, here's my question: Would it be prudent to go ahead and replace all the injectors? At $15 a piece online I'm thinking its worth protecting the new cats. Or am I just being paranoid?
 
Reply
Old Nov 7, 2009 | 04:19 PM
  #2  
92F1504x4351's Avatar
92F1504x4351
New User
Joined: Jan 2006
Posts: 3
Likes: 0
2005 5.4L Injectors/Cat Changed

My 2005 Lariat had an injector stick open and was replaced under a factory warrranty extenision. They only replaced the one that was stuck open. I changed the oil and filter when I got home. A couple of months later, the engine started misfiring under load. The dealer said that the plugs were bad. So I had them replaced. Driving it home it started running really rough so I went back to the dealer. They ended up replacing both of the cats under the emissions warranty. The truck runs alot stronger now.
 
Reply
Old Nov 7, 2009 | 06:55 PM
  #3  
A/Ox4's Avatar
A/Ox4
9 ECHO 1
15 Year Member
Liked
Joined: Aug 2009
Posts: 12,467
Likes: 58
From: Missouri
Club FTE Silver Member

Your fuel injectors are under warentee. Get them replaced for free. Also get on the catalytic converter waiting list RIGHT NOW! i waited 76 days for mine. It was horrible (but they gave me a free rental). My advice is once you get into the dealer and they order the new catalytic converter, then call Ford Customer Relations, because once I did i got my new cats in 4 days. Feel free to PM me for more help.
 
Reply
Old Nov 7, 2009 | 07:01 PM
  #4  
bridge's Avatar
bridge
Thread Starter
|
Sick 'n Tired
Joined: May 2006
Posts: 2,969
Likes: 47
From: League City, TX
Club FTE Gold Member
Well, they already replaced one and the tech mentioned they were having problems getting them in stock, but believed they had another one on hand. They did give me a brand spanking new 2010 F150 Screw as a loaner...they can take their time!
 
Reply
Old Nov 7, 2009 | 07:05 PM
  #5  
A/Ox4's Avatar
A/Ox4
9 ECHO 1
15 Year Member
Liked
Joined: Aug 2009
Posts: 12,467
Likes: 58
From: Missouri
Club FTE Silver Member

Thats good 'ol Ford! Taking care of their people!

Glad to hear your not having to wait as long as I did.
 
Reply
Old Nov 9, 2009 | 10:27 PM
  #6  
sp33dracerman's Avatar
sp33dracerman
New User
Joined: Dec 2008
Posts: 5
Likes: 0
Originally Posted by TreySpooner65
Your fuel injectors are under warentee. Get them replaced for free. Also get on the catalytic converter waiting list RIGHT NOW! i waited 76 days for mine. It was horrible (but they gave me a free rental). My advice is once you get into the dealer and they order the new catalytic converter, then call Ford Customer Relations, because once I did i got my new cats in 4 days. Feel free to PM me for more help.

76 days? ouch what was their excuse for that?
 
Reply
Old Nov 10, 2009 | 01:20 AM
  #7  
A/Ox4's Avatar
A/Ox4
9 ECHO 1
15 Year Member
Liked
Joined: Aug 2009
Posts: 12,467
Likes: 58
From: Missouri
Club FTE Silver Member

Originally Posted by sp33dracerman
76 days? ouch what was their excuse for that?
There is a nation wide back order on Cats, and in California its even worse because we (being the sucky California we are) have MUCH tighter environmental laws, so not only are our cats different, they take longer to make, and cost about twice as much... so ya... But it wasnt just my dealership blowing steam up my ***, I called several dealerships, private parties and they all said the same thing "Its gonna be a while."

Long story short, its not Ford's fault, they contracted a vendor and now that manufacturer is having trouble getting some of the rare metals necessary for the parts (platinum, yes platinum)

All in all im not too upset, my dealership was very nice and so was Ford. I even added my service guy on facebook
 
Reply
Old Dec 26, 2009 | 02:07 PM
  #8  
kgallagher's Avatar
kgallagher
New User
Joined: Dec 2009
Posts: 9
Likes: 0
Can i eliminate the Cat conv if i don't get emission tests in my state ?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Dec 26, 2009 | 02:42 PM
  #9  
bridge's Avatar
bridge
Thread Starter
|
Sick 'n Tired
Joined: May 2006
Posts: 2,969
Likes: 47
From: League City, TX
Club FTE Gold Member
No, it's an EPA regulation. You get caught running without them it's a hefty fine.
 
Reply
Old Dec 27, 2009 | 04:02 AM
  #10  
svt2205's Avatar
svt2205
Posting Guru
Joined: Mar 2004
Posts: 1,195
Likes: 0
From: Sunapee NH
It used to be a 10K fine, if you were a business that got caught removing cats. I know someone who got nailed back in the 80's for this. When did they start chasing individuals?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
REB126
2011 - 2019 Explorer
11
Feb 18, 2020 06:13 PM
thesnookman
Modular V8 (4.6L, 5.4L)
1
Jun 22, 2016 06:52 PM
dave62887
2004 - 2008 F150
7
Aug 25, 2014 11:04 PM
jimsummer2
2004 - 2008 F150
12
Nov 6, 2011 08:19 AM
RetroActv
1997 - 2006 Expedition & Navigator
3
Mar 10, 2010 06:18 PM




All times are GMT -5. The time now is 09:20 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE