Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Looking at reliability upgrades

Thread Tools
 
Search this Thread
 
Old Oct 27, 2009 | 11:15 AM
  #1  
desertt5's Avatar
desertt5
Thread Starter
|
Senior User
Joined: Jun 2009
Posts: 390
Likes: 0
From: ABQ
Looking at reliability upgrades

Here is what I am thinking right now:

Hot shot w/ synthetic oil. Running like crap till it warms up.
Latest flash, I think I am running the old inductive flash. It was last done in 97.
Coolant flush, already have a new t-stat.
EGR block off. It seems like my 03 EGR cooler is stronger than the newer ones, and just blocking off the inlet to it will save money right now for other things. May do a whole delete later on. Has been unplugged for the last 5k miles.
CCV re-route. Haven’t decided on filtered or open air yet.
Hope to put in gauges before next spring also.
This is my thinking, anything I should do before these?
 
Reply
Old Oct 27, 2009 | 11:20 AM
  #2  
SteveBricks's Avatar
SteveBricks
FTE Leadership Emeritus
Joined: Aug 2007
Posts: 42,085
Likes: 6
From: Lakewood, Ca.
FTE Emeritus
You might want to consider a coolant filtration system.

This is just one of a few on the market:

http://www.dieselsite.com/index.asp?...ROD&ProdID=324
 
Reply
Old Oct 28, 2009 | 01:44 PM
  #3  
desertt5's Avatar
desertt5
Thread Starter
|
Senior User
Joined: Jun 2009
Posts: 390
Likes: 0
From: ABQ
Thanks, somehow forgot about the coolant filter.
 
Reply
Old Oct 28, 2009 | 04:21 PM
  #4  
SHAWN056.0's Avatar
SHAWN056.0
Senior User
Joined: May 2009
Posts: 462
Likes: 1
I'd probably get an Airdog or Fass system put on there to keep air from getting to the injectors. Prolong the life of em anyway.
 
Reply
Old Oct 28, 2009 | 04:59 PM
  #5  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,881
Likes: 3,595
Club FTE Gold Member
If you want a "lifer" of a truck:
1. Be METICULOUS on ALL the fluid and filter changes.
2. Properly maintain and check your coolant properties twice per year.
3. Properly maintain and check your battery and alternator twice per year.
4. Be very picky about where you fuel up - bad fuel can cause a lot of issues.
5. GAUGES - fuel pressure, boost, EGT, EOT and ECT - minimum
6. Head studs
7. Coolant filter
8. CCV re-route
9. Maybe EGR delete - I think an engine can be reliable WITH the EGR, but that is probably a minority opinion. If you delete the EGR, do it properly and get a tuner that properly takes into account the deleted EGR system.
10. SCT tuner or Spartan Phalynx
11. 2008 Tranny pan with filter (instead of a screen)
12. Power Steering filter
13. Return regulated fuel system (or FASS or Air Dog set-up)
14. HIgh idle mod in case you have to idle for very long.
15. Depending on the year model, you may need the updated turbo drain tube.
16. For 05's and 06's - replace the STC fitting with the updated one piece connection.
17. Get the latest flash update for your trucks computers
 
Reply
Old Oct 28, 2009 | 07:25 PM
  #6  
gearloose1's Avatar
gearloose1
Post Fiend
Joined: Jul 2005
Posts: 6,127
Likes: 6
Moving to synthetic oil is probably the greatest change....

Get an hour meter, and change things by hours operated / miles / time between changes, whichever occur first.
 
Reply
Old Oct 29, 2009 | 12:43 AM
  #7  
03-6L-X's Avatar
03-6L-X
Elder User
Joined: Mar 2009
Posts: 534
Likes: 0
From: Oregon
Originally Posted by bismic
If you want a "lifer" of a truck:
1. Be METICULOUS on ALL the fluid and filter changes.
2. Properly maintain and check your coolant properties twice per year.
3. Properly maintain and check your battery and alternator twice per year.
4. Be very picky about where you fuel up - bad fuel can cause a lot of issues.
5. GAUGES - fuel pressure, boost, EGT, EOT and ECT - minimum
6. Head studs
7. Coolant filter
8. CCV re-route
9. Maybe EGR delete - I think an engine can be reliable WITH the EGR, but that is probably a minority opinion. If you delete the EGR, do it properly and get a tuner that properly takes into account the deleted EGR system.
10. SCT tuner or Spartan Phalynx


11. 2008 Tranny pan with filter (instead of a screen)


12. Power Steering filter
13. Return regulated fuel system (or FASS or Air Dog set-up)
14. HIgh idle mod in case you have to idle for very long.
15. Depending on the year model, you may need the updated turbo drain tube.
16. For 05's and 06's - replace the STC fitting with the updated one piece connection.
17. Get the latest flash update for your trucks computers
I this something you would do with any 6.0L with the 5 speed auto with tow haul mode? What is the approx cost? TIA
 
Reply
Old Oct 29, 2009 | 09:16 AM
  #8  
desertt5's Avatar
desertt5
Thread Starter
|
Senior User
Joined: Jun 2009
Posts: 390
Likes: 0
From: ABQ
Mark,

Once again a very detailed list from you.

Thanks
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Oct 29, 2009 | 10:16 AM
  #9  
69cj's Avatar
69cj
Hotshot
20 Year Member
Photogenic
Joined: Jul 2005
Posts: 13,834
Likes: 25
From: Middle Tn.
Just a comment; The CCV reroute will more than likely make your EGR system very happy and a lot more reliable. Reroute is easy to change back if they start smog insp. in your area. Not so easy with EGR delete.
 
Reply
Old Oct 29, 2009 | 12:02 PM
  #10  
smlford's Avatar
smlford
Fleet Mechanic
15 Year Member
Photogenic
Liked
Joined: Feb 2007
Posts: 1,315
Likes: 9
From: Mid Atlantic
16. For 05's and 06's - replace the STC fitting with the updated one piece connection.


Mark-
What's this??
 
Reply
Old Oct 29, 2009 | 01:27 PM
  #11  
Toreador_Diesel's Avatar
Toreador_Diesel
FTE Leadership Emeritus
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Sep 2003
Posts: 12,242
Likes: 758
From: Houston, Texas
Club FTE Gold Member
Originally Posted by smlford
16. For 05's and 06's - replace the STC fitting with the updated one piece connection.


Mark-
What's this??
For the 2005 MY on, the HPOP on the 6.0 was updated to a V4 Style pump. The STC or Snap To Connect fitting is was connects the HPOP to the HPOP rails so it can pump oil to the injectors.

Over time, this connection becomes loose allowing oil to leak, causing a crank no-start condition when the engine is warm. This occurs because with the leak, the HPOP is unable to build the necessary oil pressure (500 psi) for the injectors to fire.

The updated fitting uses a bracket to prevent the leak from ever occurring again.
 
Reply
Old Oct 29, 2009 | 01:58 PM
  #12  
smlford's Avatar
smlford
Fleet Mechanic
15 Year Member
Photogenic
Liked
Joined: Feb 2007
Posts: 1,315
Likes: 9
From: Mid Atlantic
Originally Posted by Toreador_Diesel
For the 2005 MY on, the HPOP on the 6.0 was updated to a V4 Style pump. The STC or Snap To Connect fitting is was connects the HPOP to the HPOP rails so it can pump oil to the injectors.

Over time, this connection becomes loose allowing oil to leak, causing a crank no-start condition when the engine is warm. This occurs because with the leak, the HPOP is unable to build the necessary oil pressure (500 psi) for the injectors to fire.

The updated fitting uses a bracket to prevent the leak from ever occurring again.
Thanks for the info.
 
Reply
Old Dec 16, 2009 | 09:44 PM
  #13  
Jayybird's Avatar
Jayybird
Tuned
Joined: Jul 2009
Posts: 489
Likes: 4
Synthetic Oil

Hi,
Feel free to direct me to a more exact post if you need to as I may turn this into an oil debate. Anyway, i have one of these trucks and would like to get the maxium amount of life as possible out of it. I see a lot of debate on synthetic vs conventional oil. Currently i am using shell rotella T 15-40 conventional and change it every 4K miles (and filter). Yes, I do believe synthetic will last longer but my goal is not to be able to go a long time between service intervals but get the maxium life out of the engine. I did buy this truck used at 75k miles, previous owner took good care of it and used shell conventional oil. I am just not convinced that the synthetic is going to make that much difference over the long term vs using conventional oil changed properly. I know of plenty gas burners with over 300k miles that used castrol (not synth) and many Mack big trucks & dump trucks that have over million miles on them that use conventional oil.....i don't mind spending a little extra money on longevity but just not convinced. If yall can convince me I will give it a try. Whats your opinion on this? THanks

2005 PSD 6.0, FX4, 120K
 
Reply
Old Dec 16, 2009 | 11:16 PM
  #14  
Cowboy65's Avatar
Cowboy65
Elder User
Joined: Jul 2009
Posts: 919
Likes: 0
From: Smiths Grove, KY
Originally Posted by Jayybird
i don't mind spending a little extra money on longevity but just not convinced. If yall can convince me I will give it a try. Whats your opinion on this? THanks

2005 PSD 6.0, FX4, 120K
Do the research and decide for yourself. You might start with this thread:

https://www.ford-trucks.com/forums/8...synthetic.html
 
Reply




All times are GMT -5. The time now is 07:26 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE