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4.6 to 5.4 conversion

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Old Oct 19, 2009 | 08:13 PM
  #1  
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Gibby speed
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From: Oshawa
4.6 to 5.4 conversion

Started the conversion, on the 2003 f150 4x4. Removed the tired 4.6L engine, started getting 5.4 engine ready to install, the motor is a 1998 winsor from what I could tell so far the injector connections on the harness were different and the od connection, easily fixed up, lots of soldering and heat shrinks, exhast angles were all differant, 2 wheel drive motor I had to re/re oil filter mount to allow front diff....compatable, easy. Throttle assembly re/re compatable also, removed intake to re/re a temp, knock, ground sensor bolted to the block. Now I'm onto the flex plate........4.6 had 6 bolts mounting it to the motor, the 5.4 needs 8 bolts,

A question I have now is about the tranny issue....it's a 4R70W trans, and because it's a 2003 I don't think they ever mounted this year trans to a 5.4, therefore problems may include....the computer campatabity....does the trans have it's own or does it share the main truck computer, I have the 5.4L computer also for the truck. I also need to know about the balancing....are all years balanced the same for the flex plate? should I get the 2002 flex plate for the 5.4? it should have a bolt pattern, thanks ahead of time for the help guys
 
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Old Oct 20, 2009 | 05:51 AM
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phil6608
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From: Stanton DE
I cant help with all your questions but I do know that you need to leave the stock 4.6 computer in the truck in order to operate the transmission!
I believe the 98 5.4 came with a e40d trans , so the 5.4 computer you have will not operate the 4r70 correctly.
You can have the computer tuned to run the 5.4 motor but you cant have it tuned to operate a different trans.
I found the out when I put a 4r100 in my truck. I had to go to a Lightning computer to make it work.

My 03 5.4 came with a 4r70w but there's a difference with the 4.6 and 5.4 torque converters and there may also be internal differences.

I hope you got a good deal on the 98 5.4?
Probably should of went with a 99 or newer 5.4
If your going through all the trouble of the swap at least you would of got the extra power of the PI heads and intake.
 
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Old Oct 20, 2009 | 05:29 PM
  #3  
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Gibby speed
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From: Oshawa
great info, thanks....I'll look into the dealership tuning the computer, hope I don't need to buy a tuner....I would say I did okay, paid $800 CAN for the engine, said to be completely rebuilt but it's so spotless that it would make a great kitchen table....there is also still paint on the pully's so I know they have barely anytime on them. Still looking for the 8 bolt flex plate tho
 
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Old Oct 20, 2009 | 05:50 PM
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From: Stanton DE
It's a shame you live so far away,
I have most of that stuff out of my 03 just collecting dust...lol
8 bolt flexplate,5.4 4r70 torque converter,stock computer.

Sounds like you got a great motor!
Keep us updated on the install and let us know how she runs when you get er going.
 
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Old Oct 20, 2009 | 06:03 PM
  #5  
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Gibby speed
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From: Oshawa
it's a shame you live so far away, looks like about an 8 hr drive each way, I wonder what it would cost to ship up here lol
 
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