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Overheating 97, 4.6L Expy

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Old Oct 8, 2009 | 07:38 AM
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Overheating 97, 4.6L Expy

I was driving down the highway and I turned on the heater, the air was warm, then it got cold. I looked at the temp gage and it was redlined all the way!! I pulled over and there was coolant allover, it came out of the storage tank cap, there was still coolant left in the tank. I restarted the engine and the temp was back in the normal range (2min time frame) I just had the system flushed filled about 6 months ago, along with a thermostat change. This overheating has happened to me twice this week. I figure that I have a blockage in the system or a faulty thermostat, I can hear a running water sound coming out from the dash. I am not sure what to do.
 
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Old Oct 8, 2009 | 10:04 AM
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Originally Posted by pablocruz69
I was driving down the highway and I turned on the heater, the air was warm, then it got cold. I looked at the temp gage and it was redlined all the way!! I pulled over and there was coolant allover, it came out of the storage tank cap, there was still coolant left in the tank. I restarted the engine and the temp was back in the normal range (2min time frame) I just had the system flushed filled about 6 months ago, along with a thermostat change. This overheating has happened to me twice this week. I figure that I have a blockage in the system or a faulty thermostat, I can hear a running water sound coming out from the dash. I am not sure what to do.
You were "told" they replaced the thermostat, but do you know for sure? I would replace the thermostat, and have the coolant cap tested ASAP, but if it REALLY overheated, the damage may already be done. I would prob go ahead and have a block test to be sure. If not the block, I would remove the water pump (probably original right?) and check for damage to the propeller or whatever they call it. It's possible you need a new water pump or blockages in the radiator itself. I remember in the old days, when the vehicle overheated you could check the top hose for heat and if the bottom hose wasn't hot, then you knew the thermostat was blocked. Considering that you felt cold air from the heater, it wasn't circulating, but may not be the case with newer vehicles. I certainly wouldn't wait for it to happen again if you want to keep the truck for a while!
 
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Old Oct 8, 2009 | 10:06 AM
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on second thought, I just realized you said after you turned the heat on! It's possible it's not circulating through the heater core. Makes sense, you prob just started using Heat because of the seasons changing!

Hope you get it figured out!
 
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Old Oct 8, 2009 | 11:13 AM
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Originally Posted by pablocruz69
I restarted the engine and the temp was back in the normal range

I can hear a running water sound coming out from the dash.
It sounds like the t-stat is sticking closed. Allowing it to sit for a couple of minutes got it warm enough to pop open and allow coolant to circulate. The running water sound is due to air circulating with the coolant through the heater hoses and heater core. Once the overheating issue is resolved and the system refilled, that noise will go away.
 
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Old Oct 8, 2009 | 11:43 AM
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I watched the mechanic put take the new termostat out of the box and put in the new one. So I should go back and have them do it again?? Should I do a flush and fill again? Could it be the heater core, how would I tell if it is the heater core? I am at a loss, now that I remember this same thing (temp gauge going all the way up)happened to me about a year ago, and that is when I noticed that running water sound, and the heat coming out of the heater not being as hot as it was before. I'll take it back and have the T-stat changed and a flush and fill. I'll post on the status of the repairs. Thanks everyone for all of the tips. As well as a compression test.
 
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Old Oct 8, 2009 | 11:59 AM
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Originally Posted by pablocruz69
So I should go back and have them do it again??

Should I do a flush and fill again?

Could it be the heater core, how would I tell if it is the heater core?

First you should talk to them about it instead of just having them do it again. Maybe they'll want to first pressure test it for leaks or check for a blown head gasket.

No you shouldn't need to flush it, but you will need to gravity test and then refill the system with the correct AF/Water mix after it's fixed.

Heater cores do one of two things, they clog up and you get little to no heat, or they leak and you get AF leaking onto your floor, a sweet smell inside, and a foggy windshield.
 
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Old Oct 8, 2009 | 07:25 PM
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New parts can be junk to directly out of the box, especially Stant products, seen this a thousand times, also a coolant flush in ford engines really helps move alot of the debris thats in the engine circulate and cause havoc later down the road, coolant can be so bad in these engines that it can become caustic and even develope current like a battery! A dead fish smell to your coolant is a good give away its time to change!
 
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Old Oct 8, 2009 | 08:30 PM
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Are you sure that they installed the thermostat correctly with the right side up? and properly placed gasket in the right order?
 
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Old Oct 9, 2009 | 08:48 AM
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Would the thermostat cause the system to overheat, I thought that if it malfunctioned it was suppose to stay open (in theory) Also I have had this running water sound in my dash for a year. Could there really be air stuck in the cooling system for that long??
 
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Old Oct 9, 2009 | 10:22 AM
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Originally Posted by pablocruz69
Would the thermostat cause the system to overheat, I thought that if it malfunctioned it was suppose to stay open (in theory) Also I have had this running water sound in my dash for a year. Could there really be air stuck in the cooling system for that long??
A failsafe t-stat is supposed to stay open, but I have read many a story from people claiming that their failsafe t-stats did not work as promised and they overheated anyway.

Air would not be stuck in the cooling system for that long, unless the heater core hose are reversed. Is it definitely a running water sound or could it be a sloshing around sound, like a pool of water is trapped in there?
 
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Old Oct 9, 2009 | 06:08 PM
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Ive only seen 2 fail-safe type thermo's actually stick in the open position out of 30 times.
 
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Old Oct 10, 2009 | 10:34 AM
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I had some trial and error, there was a small leak in the heater core. The floor was wet under the blend box. However, upon removing the dash I broke the plastic tubing for the shift cable and I can't shift the transmission. Plus I also broke the blend door
Live and learn, as soon as I get all of the repairs done I'll let you all know the outcome.
 
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Old Oct 12, 2009 | 09:52 AM
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Originally Posted by pablocruz69
I had some trial and error, there was a small leak in the heater core. The floor was wet under the blend box. However, upon removing the dash I broke the plastic tubing for the shift cable and I can't shift the transmission. Plus I also broke the blend door
Live and learn, as soon as I get all of the repairs done I'll let you all know the outcome.
After reading through your original post, are you sure you broke the blend door? You said it went from hot to cold. Sounds like it could have easily been a blend door problem along with your leak.
 
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Old Oct 13, 2009 | 09:22 AM
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Yup, pretty sure I broke it, when I tried to pop off the shroud that the blend door is attached to, I pulled too hard on it and I snapped off part of the piece that goes over the cross shaped, so the door would not move when I moved the temp from hot to cold. I got everything back together, minus a few extra screws.
 
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Old Oct 13, 2009 | 09:28 AM
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My Expy is still boiling over, I am not sure what to do. When I got home from work (8 mile drive) I felt the upper radiator hose and it was cold, the lower hose was warm. The 8 miles that I drive are mostly highway miles (65mph) so it had plenty of time to heat up. Could it be as simple as the cap, or as bad as the water pump. I have over 215k miles on my girl and it probably is time to get a new water pump in it. Any ideas out there as to why it is still boiling over? When I opened the hood there was coolant all over the air filter, the coolant tank and underneath the coolant tank. It is going to start getting really cold here in Colorado and I need to take care of this ASAP. Thank you all for you help.



GO BRONCOS!!!
 
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