Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

transfer case problems

Thread Tools
 
Search this Thread
 
Old Sep 28, 2009 | 11:38 PM
  #1  
highoctane74's Avatar
highoctane74
Thread Starter
|
More Turbo
Joined: Apr 2009
Posts: 633
Likes: 4
From: Edmonton, Ab
transfer case problems

I have an 03 Explorer XLT. When I put it in 4HI/LO it does alot of clunking when the wheels slip....????

Any other truck after being locked into 4 lo it should be locked up and not make any noise. Soon as I drive into a little wet clay, it will clunk or make a funny noise whrn engaging the wheels catch traction or spin.
 
Reply
Old Sep 30, 2009 | 12:59 PM
  #2  
aquanaut20's Avatar
aquanaut20
Cargo Master
20 Year Member
Joined: Aug 2003
Posts: 3,263
Likes: 92
From: BC Canada
more data required....
What drive train do you have?
Where is the noise coming from, rear, front or centre?
Is there a vibration, steering wheel or seat?
Are you driving on loose or dry pavement?
 
Reply
Old Sep 30, 2009 | 01:10 PM
  #3  
highoctane74's Avatar
highoctane74
Thread Starter
|
More Turbo
Joined: Apr 2009
Posts: 633
Likes: 4
From: Edmonton, Ab
03 explorer with 4.0L.

Sounds like it may be the transfer case slipping, dis engaging maybe? I was driving on gravel, started to go up an incline and as the front wheels slipped it clunked.

I have had tons of experience with older ford 4X4's. Never heard this before. sounds as if you were spinning your rear tires on ice,then yank the transfer case shifter into 4 Hi..........

It has auto 4. 4 Hi, 4 Lo. I had it in 4 Lo. It even does it in 4 Hi. I could see this maybe in auto 4 because of the different wheel speeds but not when its locked in.
 
Reply
Old Sep 30, 2009 | 02:57 PM
  #4  
aquanaut20's Avatar
aquanaut20
Cargo Master
20 Year Member
Joined: Aug 2003
Posts: 3,263
Likes: 92
From: BC Canada
You are correct, it will exhibit these actions in 4xAuto, but should not in 4HI or 4Lo.

The first diagnostic test is to affirm that you have a steady Bat+ on the brown wire on the T/C (while in 4Hi). You have an electromagnetic clutch pack that connects the front drive shaft which is energized via the "BROWN" wire.

If the +Bat is not constant, look first to a bad/poor connection, then to the GEM.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
MDSuperDuty
1999 - 2016 Super Duty
9
Dec 5, 2011 07:37 AM
dixie460
1987 - 1996 F150 & Larger F-Series Trucks
16
Nov 27, 2011 01:03 PM
65fordguy
2004 - 2008 F150
3
Oct 25, 2009 05:16 PM
ExpyBob
1997 - 2006 Expedition & Navigator
3
Nov 13, 2005 11:06 AM
jracer01
Explorer, Sport Trac, Mountaineer & Aviator
10
Mar 5, 2005 10:02 PM




All times are GMT -5. The time now is 11:32 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE