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I use a really thin layer of copper RTV - like a coat of paint - on Fel-Pro header gaskets. Seems to work quite well - even on the dyno under serious load.
I have used copper rtv on my headers for about 15 years. They seal up good and the silicone does not get brittle. It is messy to clean up, but how often does one take headers off of a daily driver? I also use it for intake gaskets and pan gaskets and such. works better than the regular rtv.
Barry and Scott - I am going to have to install my 410 with headers this weekend, and I had bad leaks on the 360 I pulled (with the same headers). What would be very useful is if you described the procedure you followed.
Barry - you said you used it with a Fel Pro gasket. Did you follow the usual process of torquing them and then heating the engine and re-troquing?
Scott - sounds like you just used the Copper RVT. Is that the case, and if so, do you follow the same procedure you would if a gasket was present?
Barry and Scott - I am going to have to install my 410 with headers this weekend, and I had bad leaks on the 360 I pulled (with the same headers). What would be very useful is if you described the procedure you followed.
Barry - you said you used it with a Fel Pro gasket. Did you follow the usual process of torquing them and then heating the engine and re-troquing?
Scott - sounds like you just used the Copper RVT. Is that the case, and if so, do you follow the same procedure you would if a gasket was present?
We need details!
I used gaskets, coated on both sides. I finger tightened the bolts and let the rtv set up for about 15 minutes or so. Then I tightened them down. I know, I should torque them, but I don't on headers for some reason. I also use it on the collectors on both sides of the gasket.
Barry and Scott - I am going to have to install my 410 with headers this weekend, and I had bad leaks on the 360 I pulled (with the same headers). What would be very useful is if you described the procedure you followed.
Barry - you said you used it with a Fel Pro gasket. Did you follow the usual process of torquing them and then heating the engine and re-troquing?
Scott - sounds like you just used the Copper RVT. Is that the case, and if so, do you follow the same procedure you would if a gasket was present?
Hi John. I just used the Copper RTV on my stock manifolds and it is still setting up. I will fire it up tonight. It is very thick and I liked the application. I have a thread ""exhaust mainfold improvement"". I will let you know.
The jerks at the auto stores act like it is from mars. I asked an application question and was berated for being a stupid idiot. " You can't use RTV on exhaust manifolds, come on buddy" then I asked him to read the package "For exhaust manifolds" then he says " no real mechanic uses that crap" As I started for the door I said "must be why your working here" I think its good stuff but tonight I will light er up.
I did this 2 1/2 years ago after I had the stock manifolds milled flat. Used the copper RTV as someone suggested, think it was the place that milled them, and it has run fine ever since...
On my 390 with stock manifolds the gaskets kept leaking. I tried the factory style with the metal on one side and also the paper ones. They all leaked. The Mr. Gasket copper gaskets with Grade 8 bolts and copper anti-seize on the bolt threads worked without any leaks. I now have Hooker headers and they have special gaskets. No leaks. I have used all different colors of RTV on gaskets but never on the exhaust manifolds.
When we used to run the old style thin flange headers we used to go through header gaskets on our 390 fairly often. We started using the copper RTV on the header side only and it made them hold in place and last much longer.