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Gradall Telehandler problems

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Old Sep 3, 2009 | 08:52 AM
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Gradall Telehandler problems

My boss is leasing a fairly poorly maintained Gradall 534d-42, and I'm doing a few quick cheap repairs to keep it operational. My main concern is that we drive it all over town to install sites, and it's slow, about 6mph. Everything I can find says that thing should do 16 in 2wd. It did have a bad 4x4 switch, so I changed that out and can now hear the valve click, but it only picked up maybe 1-2mph.
It'd be really nice to get to a job site in 10-15minutes instead of 30-45.
 
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Old Sep 3, 2009 | 06:53 PM
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Anybody have experience with this sort of problem, or access to a service manual for it?
 
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Old Sep 4, 2009 | 01:02 PM
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Don`t know your machine at all but on on loaders the problem can be failure of the powershift transmission to select the road speed or excessive slippage of the fluid coupling in the road speed gear.
 
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Old Sep 5, 2009 | 12:33 AM
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Well, this one doesn't have a transmission -per se- it's all hydraulic. Diesel engine with a big hydraulic pump on the end of it, three hydraulic drive motors: One for the front axle, one at each rear wheel.
I'm starting to think it's a problem with the 4x4 selector valve. From what i can gather, in 4x4 it sends fluid to all motors. In 2wd, it only sends fluid to the front motor, and loops the rear motors. I was messing around with it today, and with the parking brake on (spring applied/hydro release within the front axle housing) I got it to spin a rear tire. In 4x4 it spun it a little more easily and also overpowered the brake. I didn't try the hydraulic traction lock, maybe I will next time I mess with it.
 
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Old Sep 5, 2009 | 07:34 AM
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Ok you have hydrostatic drive. Usually this type of drive has a limited speed range and they provide two or three mechanical shifts.
However you may be on to something with the two/four wheel drive as there may be a lock out to prevent higher speeds in four wheel drive.
Do you have four wheel steer? If so then there may be a lock out also allowing road speed in two wheel steer only.
 
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Old Sep 7, 2009 | 01:01 AM
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It's a single steer, and from what I understand it just goes slower in 4x4 due to having more draw off the system. In 2wd, it loops the motors on the rear axle, and only supplies pressure/flow to the single front axle motor.
 
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