Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

Knocking with engine speed 96 exp.

Thread Tools
 
Search this Thread
 
Old Aug 31, 2009 | 11:49 AM
  #1  
rio002's Avatar
rio002
Thread Starter
|
Junior User
Joined: Jul 2003
Posts: 92
Likes: 0
Question Knocking with engine speed 96 exp.

Hi there,
I have a 96 Explorer, v6, 4wd, last fall it started knocking/slapping sound that happens all the time and speeds up/slows down with the engine. Everything else sounds great, normal power etc. just this knocking sound--I used to be able to get it to stop by punching the gas but now it's all the time, a few months ago it simply quit starting, the starter would just whir really loud but not engage the flywheel--so replaced the starter thinking maybe the original knocking was the starter not disengaging from the flywheel, but now that I replaced the starter and she'll start, the knocking is still there just the same (I looked at the flywheel and it appears fine). The engine in it has about 130k on and the transmission has about 100k on it (replaced both a few years back) the whole rig has 295k on it. Any ideas on what I could check next?
 
Reply
Old Aug 31, 2009 | 12:26 PM
  #2  
shorod's Avatar
shorod
Logistics Pro
15 Year Member
Photogenic
Liked
Loved
Joined: Jun 2009
Posts: 4,810
Likes: 83
From: Cedar Rapids, IA
Sounds like you might be experiencing the issue with the timing chain tensioners. I think there was a TSB for this.

-Rod
 
Reply
Old Sep 1, 2009 | 11:55 PM
  #3  
stllaborer's Avatar
stllaborer
New User
Joined: Sep 2009
Posts: 2
Likes: 0
i drive a 2001 explorer sport trac with the 4.0 sohc 2wd ,,i just recently took the truck to the shop & it had a rattle at start up ,,sometimes when the weather was cold it sounded like a rod knocking ,,but would always go away really fast ,,the shop said it was the timing chain ,,fortunately i bought an extended warranty when i purchased it used in 2007 ,,so the shop recommended a new remannufactered engine & the warranty company complied with a remanufactered engine ,,now its like a brend new truck,,ive always changed the oil religously & ive heard from other people that timing chain issues are a complaint in the particular engine that ford wasnt replacing or living up to the warranty with some people ,,fortunately my warranty company did with me & ive heard that ford has a kit for timing chains in this engine with new tensioners & such that supposedly fixes the timing chain rattle ,,,good luck with your
 
Reply
Old Sep 2, 2009 | 08:01 AM
  #4  
TeamExploder's Avatar
TeamExploder
Senior User
Joined: Dec 2007
Posts: 121
Likes: 0
The timing chain is only an issue within the SOHC motors since yours is a 96 it should have the OHV. Have you tried listening to different locations of the motor like sides or bottom or top end to help you pin point the issue.
 
Reply
Old Sep 2, 2009 | 10:32 AM
  #5  
rio002's Avatar
rio002
Thread Starter
|
Junior User
Joined: Jul 2003
Posts: 92
Likes: 0
Hi all, I have climbed all over that rig lol if your standing in front of it the knocking sounds like it's at the far back of the engine dead center, and if you're laying under the rig while it's running it sounds like it is in the bottom of the engine around where it connects to the transmission housing. Thanks!
 
Reply
Old Sep 7, 2009 | 05:39 PM
  #6  
01ExpeditionEB4WD's Avatar
01ExpeditionEB4WD
New User
Joined: Jun 2008
Posts: 1
Likes: 0
Rio002,

The annoying rattling noise you're hearing from the back of your engine is most likely a bad Camshaft Position Synchronizer & Sensor. It's a known problem in older Explorer's when they get up there in mileage. I'm 99.9% sure that's the problem.

If you're not sure what it looks like here's an Ebay link for reference.

http://cgi.ebay.com/ebaymotors/96-97...819166007r2931
 
Reply
Old Sep 8, 2009 | 12:06 PM
  #7  
rio002's Avatar
rio002
Thread Starter
|
Junior User
Joined: Jul 2003
Posts: 92
Likes: 0
Thanks I'll on that today while under the rig
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
grantpage
Clutch, Transmission, Differential, Axle & Transfer Case
1
Feb 6, 2013 06:47 PM
grantpage
1997 - 2006 Expedition & Navigator
0
Feb 6, 2013 06:38 PM
berlincam86
1973 - 1979 F-100 & Larger F-Series Trucks
33
Feb 27, 2011 07:16 PM
Ranger256
Escape & Escape Hybrid
10
Dec 30, 2005 01:41 PM
DaMan28n88
3.8 & 4.2L V6
54
Feb 9, 2004 11:36 AM




All times are GMT -5. The time now is 05:31 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE