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is it even worth it. just wondering how much the 428 crank and 390 rods would be. this is a pretty stupid question but could this be done with the motor left in the truck.
Worth it? Most say "yes" as it turns the dog poop 360 into a mountain-flattening powerhouse that uses the same amount of gas or less.
428 crank and rods....google "stroker crank kits" and find kit prices, or scour the junkyards for '67 Mercury 410s or 428s.
Can you do it with the motor left in the truck? Sure, if you don't mind risking the engine being contaminated during the rebuild, and if your'e going to put new pistons into an old bore and then wonder why it burns oil.....
Stroking a 390 with a 428 crank requires pistons designed for a 410. Only a few aftermarket companies make them and they vary quite a bit in piston weight. Without a doubt, the crank will have to be balanced accordingly.
On the truck? Forget it. Not only are the points mentioned above applicable (bore re-conditioning, dirt, etc.), you won't be able to swap cranks unless the transmission is removed, so you're a long way towards removing the engine anyway. Along with the tediousness of the job, you are way farther ahead to spend the time to take the engine out.
The greatest change you can make to your engine (and possibly in the truck) is to install a different camshaft. Next, free up the exhaust with headers, etc. Last, look at carburation. I may be wrong, but I think I could easily make a 390 outperform a stock 410 with just these three changes.
Keep in mind he has a 360. You can wake up a 360 with intake and headers, but it's still groggy due to low compression, roundish cam, & below deck piston height.
And higher compression pistons are not to be had, we've been through this several times here.
OOPS!!! I misread and thought he had a 390! Sorry about that.
I'm not sure, but didn't some 360s come with 410 pistons, so all he would have to add besides the 428 crank would be 390 rods (as he's asking)? Of course, it would be a hone and re-ring job if you can't get oversize pistons anymore. Plus, dissassembly would be required to check the current pistons and bore condition.....
If I'm reading this all correctly, 360s came with 390 pistons. 4v or 2v, not sure, as the reports are that leaving or using "360" pistons with the 390 crank and rods gives you 9.5 or so compression, about what a 390 2v had. There may be a combustion chamber size difference, so that the car 4v pistons, good for 10 or 10.5, give you 9.5 with the truck heads.
As always, it is incumbent upon the builder to calculate and measure BEFORE assembly/purchase of new parts.
Early 360's did use 390 pistons with a 1.76 compression height. Later 360's in the "smog" era went to 410 pistons with the 1.66 compression height. The pistons are actually cast with 410 on their sides. In theory, they could be used with the 3.98 crank and 6.49 rods, as the original poster asked. However, this bumps the pistons rings into a previously unswept area of the bore, most likely causing failure.
In a fresh rebuild, any late 360 pistons that have a 1.66 compression height are the ticket, and are commonly available. Complete 410's can be found in both '66 and '67 full-size Mercurys, and have an M as the fifth digit of the VIN.
Let me get this straight, 360 pistons are the same as 410 pistons? Interesting. I guess I need to look that up in the FE bible just to see it with my own eyes.
Let me get this straight, 360 pistons are the same as 410 pistons? Interesting. I guess I need to look that up in the FE bible just to see it with my own eyes.
What FE bible is that? One that is going to give you a superseded part number that won't match the early Mercury number? What you need to see with your own eyes is the actual piston pulled from a late 360. If you did that on several engines, you would find that the combustion chamber size of the C8 head is the same as the D2 head. The huge compression drop of the late 360 was accomplished by using a piston with a lower height. Easy.
As Numbers Dummy has found out the hard way in another thread, actual hands-on experience beats the books every time.
I was thinking more along the lines of comparing dimensions.
So it has to be a late 360 cid?
Yes. I called an FE engine builder I know yesterday to see if "he" remembered the cut-off date for the early pistons. He can't, either, but he is also well aware of the short piston changeover.
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