Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

No Charging

Thread Tools
 
Search this Thread
 
Old Aug 2, 2009 | 05:48 PM
  #1  
bigcountry560's Avatar
bigcountry560
Thread Starter
|
Freshman User
Joined: Dec 2004
Posts: 43
Likes: 0
No Charging

The UVC harness came loose on the driver's side and I ended up running on only the passenger side for a bit until I could get back to the house and fix it. As soon as that was fixed, the battery light on the dash was lit constantly. The batteries are less than a week old, and the alternator tested just tested good today, however it is not charging when on the truck. There is 12 volts from the post on the alternator to ground when running. I've also ohmed from the post on the alternator to both battery positive terminals.

I'm thinking that I had to mess something up when I pulled the valve cover to plug in the UVC harness, but I"m not sure where to start...Any help is appreciated
 
Reply
Old Aug 2, 2009 | 05:54 PM
  #2  
tdpower's Avatar
tdpower
Postmaster
Joined: Dec 2008
Posts: 3,340
Likes: 2
What voltage are you reading when it is running? Might just be a bad alternator. Also check the connector at the alternator to make sure it did not get damaged while working on the truck.
 
Reply
Old Aug 2, 2009 | 06:00 PM
  #3  
bigcountry560's Avatar
bigcountry560
Thread Starter
|
Freshman User
Joined: Dec 2004
Posts: 43
Likes: 0
12 volts when running. Alternator is good. I'm pretty sure connectors on alternator are good. Is there another way to test them?
 
Reply
Old Aug 2, 2009 | 06:12 PM
  #4  
tdpower's Avatar
tdpower
Postmaster
Joined: Dec 2008
Posts: 3,340
Likes: 2
The auto parts stores can't test the full functionality of the alternator. Maybe you have a buddy with a same truck that you could test in yours. I think the 6.0 alternators will work as well.
 
Reply
Old Aug 2, 2009 | 06:17 PM
  #5  
F350-6's Avatar
F350-6
Post Fiend
Joined: Mar 2007
Posts: 26,966
Likes: 50
From: Texas
You should see more than 12v from the alternator when running. High 13's or low 14's is what you should be seeing. Try turning on the headlights, hazards, radio, & AC and see what your reading from the alternator is. If it doesn't go above 12 volts, you need a new one.

The auto stores don't always identify a bad alternator. I've had one that bench tested good (supposedly) but a new alternator fixed the low voltage issue.
 
Reply
Old Aug 2, 2009 | 06:36 PM
  #6  
bigcountry560's Avatar
bigcountry560
Thread Starter
|
Freshman User
Joined: Dec 2004
Posts: 43
Likes: 0
Voltage goes down a bit to 11.75 with everything on and engine running. I may just have to bite the bullet on a new alternator and hope it fixes the problem. This one is a few years old.

What are the two green wires that plug into the alternator for?
 
Reply
Old Aug 8, 2009 | 08:45 PM
  #7  
bigcountry560's Avatar
bigcountry560
Thread Starter
|
Freshman User
Joined: Dec 2004
Posts: 43
Likes: 0
Fixed It! It was the alternator. I installed a new 200 amp unit from DB electric and their wire kit from the alternator to the battery. After the install, the battery light was off, but there was still no charging. After checking everything again, I checked all of the fuses again, and found a 5-amp that was blown in the engine compartment. Replaced that, and there was charging. The next day, one of the brand new wal-mart batteries began spewing acid everywhere. Replaced that, and now everything seems to be 100%. Ready for Winter!!
 
Reply
Old Aug 8, 2009 | 10:27 PM
  #8  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Good fix and thanks for getting back to us. Can you tell us which fuse you replaced? Keep the old alt as a spare. It may be good and the blown fuse may have been the real problem.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Aug 8, 2009 | 10:46 PM
  #9  
WA.Ranger's Avatar
WA.Ranger
Postmaster
Joined: Jul 2004
Posts: 3,156
Likes: 0
From: Yuba City, CA.
Club FTE Silver Member

Originally Posted by PaysonPSD
Good fix and thanks for getting back to us. Can you tell us which fuse you replaced? Keep the old alt as a spare. It may be good and the blown fuse may have been the real problem.
Yes, thanks for getting back to us. Reps sent!
 
Reply
Old Aug 8, 2009 | 11:27 PM
  #10  
bigsteve1969's Avatar
bigsteve1969
Posting Guru
Joined: Nov 2007
Posts: 1,521
Likes: 0
From: Tupelo,Ms
yea what fuse... mine started this about 2 hr ago. batt light was on its reading 12v at both batts and 11.6 when at idle and all lights on. batteries are like 5yr old and alternator is 10 ha ha im hoping it may be this fuse.... guess your problem moved to my truck ha ha
 
Reply
Old Aug 9, 2009 | 12:19 AM
  #11  
PaysonPSD's Avatar
PaysonPSD
Post Fiend
Joined: Nov 2007
Posts: 9,549
Likes: 14
From: Payson, AZ
Originally Posted by bigsteve1969
yea what fuse...
My guess is that it was a voltae regulator "A" field fuse. The fuse chart doesn't make a lot of sense but it could have been under hood fuse #5, 6 or 7. Check those.
 
Reply
Old Aug 9, 2009 | 12:56 AM
  #12  
SpringerPop's Avatar
SpringerPop
Hotshot
Veteran: Air Force
20 Year Member
Liked
Community Favorite
Joined: Jan 2002
Posts: 17,988
Likes: 207
From: La La Land
Club FTE Silver Member

Yes, our fields are fused, and a blown one would render an alternator temporarily inoperative.

Pop
 
Reply
Old Aug 9, 2009 | 02:08 AM
  #13  
87 XLT's Avatar
87 XLT
Postmaster
Joined: Oct 2003
Posts: 4,516
Likes: 1
From: SoCal
When my 97 Explorer quit charging a quick look at the charge circuit wiring diagram told me which fuses to check.

BINGO, mini fuse 6 labeled "generator/voltage regulator" in the power dist box was blown. Replaced it & problem solved.
 
Reply
Old Aug 9, 2009 | 09:06 AM
  #14  
bigsteve1969's Avatar
bigsteve1969
Posting Guru
Joined: Nov 2007
Posts: 1,521
Likes: 0
From: Tupelo,Ms
alright i'll do some checking around
 
Reply
Old Aug 9, 2009 | 09:22 AM
  #15  
Kwikkordead's Avatar
Kwikkordead
Fleet Owner
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2004
Posts: 25,090
Likes: 1,111
From: Rio Rico, AZ.
Originally Posted by bigcountry560
Fixed It! It was the alternator. I installed a new 200 amp unit from DB electric and their wire kit from the alternator to the battery. After the install, the battery light was off, but there was still no charging. After checking everything again, I checked all of the fuses again, and found a 5-amp that was blown in the engine compartment. Replaced that, and there was charging. The next day, one of the brand new wal-mart batteries began spewing acid everywhere. Replaced that, and now everything seems to be 100%. Ready for Winter!!
The common cause of this is overcharging.
I recommend checking the voltage on that new alternator.
 
Reply



All times are GMT -5. The time now is 02:39 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE