secret door alignment trick??
My solution is to get the body lines squared away. Then get the door/fender gap lined up at 5/32". And finally weld and/or grind the remaining gaps to achieve the same 5/32" gap all around. This assumes bare metal so that once paint is on, it shrinks down to a nice 1/8" gap.
If you don't want to go to that much trouble, you could always do an abbreviated version and just grind the top corner down. You'll almost certainly break through the folded seam, so plan on welding it up a little bit.
If you need the edge itself as the doors closed to go rearward a bit...loosen upper door hinge to door bolts...use 1 to do the adjustment and suck the others up after adjustment done...dont slam door during adjustment.
Upper hinge adjustment point is behind plastic upper door panel if so equipped and then behind small access plate held on by 2 phillips screws...
trick...there is none...except lots of patience...and a helper maybe..
- cs65
Last edited by camperspecial65; Aug 1, 2009 at 11:45 PM. Reason: btw...
Park the vehicle on hard level ground.
Take a 5 foot or so 2 x 4. Place one end on the ground, the other end on the door sill about midway.
Close the door till it just touches the wood, then give it a slight push.
Check alignment, then repeat as necessary. DO NOT loosen the hinge bolts beforehand.
After the door is aligned to your satisfaction, then tighten up the hinge bolts.
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Before you do any changes to the shape of the door, you need to check and or replace cab
mounts / supports ! Bad cab mounts / supports WILL cause the door to close badly / misfit !
I had a few trucks in the past that the doors closed and drug on the jambs / sills and you could
jack up one corner of the truck, and have a look see how it closes with the truck jacked up !
This ( Test ) will show you how much ( FLEX ) can be in these old trucks if they have bad mounts and or bushings !
I've stuck a jack just under the I-beam and jacked them up and the door close the easist it has ever closed !
P.S. check your cab (Mounts) and the body rubber ( Bushings ).
Wally Womack
Last edited by Pro-Street/StateTK; Aug 3, 2009 at 10:00 AM. Reason: watching my Ps and Qs !
Ford Trucks for Ford Truck Enthusiasts
Before you do any changes to the shape of the door, you need to check and or replace cab
mounts / supports ! Bad cab mounts / supports WILL cause the door to close badly / misfit !
I had a few trucks in the past that the doors closed and drug on the jambs / sills and you could
jack up one corner of the truck, and have a look see how it closes with the truck jacked up !
This ( Test ) will show you how much ( FLEX ) can be in these old trucks if they have bad mounts and or bushings !
I've stuck a jack just under the I-beam and jacked them up and the door close the easist it has ever closed !
P.S. check your cab (Mounts) and the body rubber ( Bushings ).
Wally Womack
Is it possible just to loosen the cab mounts and install spacers to make the difference? My drivers door sags and the passenger door shuts perfect. It makes me a little crazy and would like to fix it. I was just about to take the door off because I figured it was just some bad bushings in the door hinge. Thanks for any help you can give with this.
JRB65
First, remove your striker pin or latch assembly from the door so that is not affecting things.
The best "trick" I came up with is to get a bunch of wooden paint stir sticks, maybe 6 or 8 of them.
Position the hinges on the cab in a spot close to where you think they were when they came off, or about center of adjsutment for a starting point. You don't have to cinch up the bolts hard everytime because you will be doing alot of trial and error, just snug so the hinge won't move around.
Loosen the hinges where they mount to the door just enough so you can move the door fore and aft with a little resistance.
Lay down a strip of wooden stir sticks in the bottom of the jamb and close the door on them. This will lift the door up the thickness of the wood.
Use one stick to wedge between the back edge of the door and the cab.
This will push the door forward in the jamb, the thickness of the wood.
The door is still closed at this point. Go into the truck from the other side and tighten up the bolts that hold the hinge to the door. Get back out and try opening the door. At this point you will have to make adjustments to the hinges on the cab posts to move the door in or out as needed. After you make these adjustments when you close the door again your gaps where the wooden sticks had been may be tight again. Loosen the hinges again in the doors, put the stick in and close it, go back in the truck and tighten them. Repeat all day long until you're happy, then put your door latch back in and adjust the striker pin.
First, remove your striker pin or latch assembly from the door so that is not affecting things.
The best "trick" I came up with is to get a bunch of wooden paint stir sticks, maybe 6 or 8 of them.
Position the hinges on the cab in a spot close to where you think they were when they came off, or about center of adjsutment for a starting point. You don't have to cinch up the bolts hard everytime because you will be doing alot of trial and error, just snug so the hinge won't move around.
Loosen the hinges where they mount to the door just enough so you can move the door fore and aft with a little resistance.
Lay down a strip of wooden stir sticks in the bottom of the jamb and close the door on them. This will lift the door up the thickness of the wood.
Use one stick to wedge between the back edge of the door and the cab.
This will push the door forward in the jamb, the thickness of the wood.
The door is still closed at this point. Go into the truck from the other side and tighten up the bolts that hold the hinge to the door. Get back out and try opening the door. At this point you will have to make adjustments to the hinges on the cab posts to move the door in or out as needed. After you make these adjustments when you close the door again your gaps where the wooden sticks had been may be tight again. Loosen the hinges again in the doors, put the stick in and close it, go back in the truck and tighten them. Repeat all day long until you're happy, then put your door latch back in and adjust the striker pin.
Somewhere along the 44 years of my trucks life someone decided that the lower door bolts didn't need to be tightend. My Son and I worked on the door for about a half an hour and found out that the bolts were loose on the lower part hinge where they attach to the door. We then put paint sticks on the door opening and sat the door on them and made sure the opening spaces around the door was uniform. We worked with the striker plate until the door shut properly. What a difference it makes when things work the way they are supposed to. Thanks for all the info, it was a great help.
JRB65
JRB65
And the only way I've found to have really even, dead straight 1/8" gaps is to weld and grind the edges until they are perfectly flat along the entire length. Line up the body creases first since they are your defining points, and shape everything else to fit. In the past I've spent up to 25-30 hours (or more) on customer's cars just lining up the the shut lines. But, it really can seperate the top notch cars from the almost great ones. I'm not recommending that everyone drop the coin on just the gaps. Most fab shop rates are 60-90.00/hr. Do the math and it's not cheap to have perfect lines, but taking your time and fine-tuning the gaps is only sweat equity, assuming a person has the equipment, and will make a subtle but noticable difference.
HTH



try a fender washer in the top bolt where the hinge connects to the truck.
