Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

High Flow Catalytic Converter

Thread Tools
 
Search this Thread
 
Old Aug 1, 2009 | 06:13 PM
  #1  
BadDogPSD's Avatar
BadDogPSD
Thread Starter
|
Laughing Gas
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2005
Posts: 1,087
Likes: 189
From: Reno, NV
High Flow Catalytic Converter

Does anyone know who makes a high flow cat for our trucks?
Looking to upgrade the exhaust and stay smog legal...
 
Reply
Old Aug 1, 2009 | 08:44 PM
  #2  
pjwoolw's Avatar
pjwoolw
Postmaster
Joined: Nov 2005
Posts: 3,168
Likes: 10
From: San Ramon Ca.
Club FTE Silver Member

This is the only one I know of. I don't think it would be legal anyway. But if it makes us feel better I say go for it. I've been thinking along the same lines.
 
Reply
Old Aug 1, 2009 | 09:05 PM
  #3  
tekguy4's Avatar
tekguy4
Junior User
Joined: Dec 2006
Posts: 67
Likes: 0
I installed one of those 'High Flow Spun Diesel Cats' by Magnaflow in mine.. you can see right thru the thing ( Magnaflow # 60010)
 
Reply
Old Aug 2, 2009 | 10:41 AM
  #4  
Oversize's Avatar
Oversize
Laughing Gas
Joined: Feb 2009
Posts: 921
Likes: 1
From: Denver CO
I made my own we simply took it off and took a crow bar and a 5 lb hammer and removed the inside material. The emissions test for it is simply a visual check of wether or not it has one there is no way to tell if it works, and the factory ones barely did anything anyways. so gut it and it'll be free flowing and still pas the test by appearing to have one.
 
Reply
Old Aug 2, 2009 | 03:20 PM
  #5  
BadDogPSD's Avatar
BadDogPSD
Thread Starter
|
Laughing Gas
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2005
Posts: 1,087
Likes: 189
From: Reno, NV
Originally Posted by Oversize
I made my own we simply took it off and took a crow bar and a 5 lb hammer and removed the inside material. The emissions test for it is simply a visual check of wether or not it has one there is no way to tell if it works, and the factory ones barely did anything anyways. so gut it and it'll be free flowing and still pas the test by appearing to have one.
I like this idea... do you just use adapters to go from the 4" pipe to the 3.5" pipe?
 
Reply
Old Aug 3, 2009 | 01:54 AM
  #6  
RubberDuck's Avatar
RubberDuck
Logistics Pro
Joined: Jul 2001
Posts: 4,137
Likes: 41
From: Marble Falls, Texas
Club FTE Silver Member

I suggest a 2" paddle bit and pry bar. LOL
 
Reply
Old Aug 3, 2009 | 06:13 AM
  #7  
Brown Falcon's Avatar
Brown Falcon
Hotshot
Joined: Jul 2008
Posts: 11,231
Likes: 130
From: Thomasville, GA
Originally Posted by BadDogPSD
I like this idea... do you just use adapters to go from the 4" pipe to the 3.5" pipe?
Yeah, you can can a adapter for pretty cheap. THey have a bunch at store.airflo.com

Just make sure you get the correct one, ID/OD etc.
 
Reply
Old Aug 3, 2009 | 09:48 PM
  #8  
Oversize's Avatar
Oversize
Laughing Gas
Joined: Feb 2009
Posts: 921
Likes: 1
From: Denver CO
Originally Posted by BadDogPSD
I like this idea... do you just use adapters to go from the 4" pipe to the 3.5" pipe?
Not exactly, see when I got my truck it had a Dp and a 4" exhaust, no cat or muffler. I modded it to a 6" exhaust right behind the DP out in front of the tire. My sate requires emissions testing so when I went to get my test the guy told me I needed a cat I told hmi my 99 doesnt have one and he never complained about that he said my 99 never had one from the factory but all 96's did and the state requires it still have one. I got it from a dealer and they are required by law to ensure it will pass emissions as part of their sale in colorado so they paid for a cat to be put on, I talked the guys at the muffler shop into knocking the guts out first, they had problems though as nobody has ever seen or haerd of a cat with a 6" inlet and outlet. so they took one with a 4" inlet and outlet, and cut 3" of 4" for each end and fitted it between the DP flange and the 6" bell with some custom welding.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Aug 4, 2009 | 07:25 AM
  #9  
tekguy4's Avatar
tekguy4
Junior User
Joined: Dec 2006
Posts: 67
Likes: 0
Originally Posted by Oversize
Not exactly, see when I got my truck it had a Dp and a 4" exhaust, no cat or muffler. I modded it to a 6" exhaust right behind the DP out in front of the tire. My sate requires emissions testing so when I went to get my test the guy told me I needed a cat I told hmi my 99 doesnt have one and he never complained about that he said my 99 never had one from the factory but all 96's did and the state requires it still have one. I got it from a dealer and they are required by law to ensure it will pass emissions as part of their sale in colorado so they paid for a cat to be put on, I talked the guys at the muffler shop into knocking the guts out first, they had problems though as nobody has ever seen or haerd of a cat with a 6" inlet and outlet. so they took one with a 4" inlet and outlet, and cut 3" of 4" for each end and fitted it between the DP flange and the 6" bell with some custom welding.
similar thing happened to me.. truck had all straight pipe when I bought it.. got bagged for no cat (didnt know I had to have one) so new exhaust and new cat $$ and passed reinspect
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
DOOM173
Excursion - King of SUVs
15
Jun 13, 2017 04:26 PM
1985L8000cat3208
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
2
Jul 17, 2016 10:12 PM
Superk401
Exhaust Systems
1
Jul 5, 2016 03:18 AM
rc.chris
6.0L Power Stroke Diesel
20
Sep 21, 2015 08:06 AM
guitarpicr
1999 - 2003 7.3L Power Stroke Diesel
5
Jul 18, 2012 06:54 PM




All times are GMT -5. The time now is 04:19 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE