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Old Jan 24, 2001 | 04:28 PM
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transfer case problem

driving along at highway speed today, and started to hear sort of whining noise. then transfer case popped out of gear. sat for a few minutes , re-engaged transfer case and drove for 10 or so miles. popped out again, put it back in gear, and when trying to put power through, i am getting grinding.
this is all in high gear. low gear seems to work. how bad can this be?? it is a np208 chain drive.
anybody else had similar problems?
 
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Old Jan 24, 2001 | 07:31 PM
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transfer case problem

since posting earlier, i let the fluid out of transfer case, and i'm getting PLASTIC peices coming out . what is this ?
 
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Old Jan 24, 2001 | 08:11 PM
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transfer case problem

I'm not 100% cetain but I believe the NP-208 like other aluminum/chain drive T-cases use a small oil pump to lube the internals of the T-case. The plastic may be whats left of the Pump. I suspect you're looking at a complete rebuild of it especially if it keeps popping out of gear and whines. Good luck.
Eric


Proud owner of a '73 F-250 4x4 High Boy, 460 V8, NP435, NP205
And a '68 Bronco 289 v8 , NP435 , Dana 20
 
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Old Jan 25, 2001 | 08:03 AM
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transfer case problem

eric, thanks for the feedback. you are right in stating that the case has an oil pump. i am pulling it out today to take the unit apart . i'll get back with results.
 
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Old Jan 25, 2001 | 02:31 PM
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transfer case problem

hey all. there is a part called an annulus gear. i pulled case today. it is destroyed. oh well.
 
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Old Jan 26, 2001 | 02:25 PM
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transfer case problem

 
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