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Old Jun 14, 2009 | 09:59 AM
  #1  
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4x4 confirmation

Just wanted some confirmation on this. Last night I crossed a dry river bed that let me to soft, silty sand. I have crossed this 100 times before and never had problem, but this is the first time I actually needed to engage 4x4. Turned the **** to 4Hi from D, Shifted to N, turned **** to 4Lo, then shifted to 1. I felt the Tcase engage and expected to crawl out of my hole but the rear tires just spun. I jumped out and turned the hubs to Lock, but was again let down by just the rear tires spinning. My nephew was getting a little nervous and asked why the front tires turning if we were in 4 wheel drive. I'm sure its was because 4x4 won't engage from a dead stop, it needs a little forward motion for everything to "fall into place" and lock in. I have been told this before and it makes sense, just need a confirmation. Thanks.
 
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Old Jun 14, 2009 | 10:51 AM
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Your ESOF hubs are no good. Go get yourself a nice set of Warn or Milemarker hubs and you'll never have this happen again.
 
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Old Jun 14, 2009 | 11:46 AM
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Your hubs shold have locked by hand. You should not have to be rolling for it all to work. I would start by taking the hubs out and do a clean and grease job on them. You can reuse your old black seal if it is still good. It takes a little effort to keep the ESOF working but it is very worth it to me. Is the transfer case working?
 
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Old Jun 14, 2009 | 01:02 PM
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Yes, in some instances, you do have to have a bit of forward momentum for the LOCK feature to work.
 
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Old Jun 14, 2009 | 01:40 PM
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Originally Posted by Monsta
Yes, in some instances, you do have to have a bit of forward momentum for the LOCK feature to work.
I agree. Mine seems to lock instantly but it may take a little rolling to do it.
 
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Old Jun 14, 2009 | 03:28 PM
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I waited until I was good and stuck before driving, so I had no forward motion. Once I got enough sand shoveled out and pulled forward about 2-3 feet, the front drive kicked in. Of course, it still wouldn't hurt to service the hubs. Thanks for the info.
 
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Old Jun 14, 2009 | 03:31 PM
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Mine kick in almost instantly after I serviced the hubs.
 
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Old Jun 16, 2009 | 07:55 AM
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I always put it in 4x4 just in case I will need it. It's easier to take it out of 4x4 than it is to put it in when you can't move forward.
 
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Old Jun 16, 2009 | 09:31 AM
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Originally Posted by rlh68050
Your ESOF hubs are no good. Go get yourself a nice set of Warn or Milemarker hubs and you'll never have this happen again.
Interesting. How do you know the ESOF hubs are no good?
 
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Old Jun 16, 2009 | 09:40 AM
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Originally Posted by vettdvr
Interesting. How do you know the ESOF hubs are no good?
The ESOF hubs that Ford used on the 1999 - 2004(or 05) SD and Excursions are a very poor design. His are not locking in automatically when the dash dial is turned to 4x4 (hi or low). This is either a vacuum leak or just the hub itself failure (they can be cleaned). The fact that when he turned the dial and it still wouldn't engage is because he was not able to get any forward motion going. An alternative would have been to simply reach under the vehicle and spin the axle u-joints to get them to engage when the hub is in the lock position. You do indeed need just the slightest turning motion from the axle to get the hub to lock (this is the same with my MileMarkers too). I switched to the MileMarkers after going through two sets of the Ford hubs. Not only is the vacuum mechanism a poor design, but they are not very strong. You can see this if you compare them to a quality hub like the MileMarker or a Warn.
 
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Old Jun 16, 2009 | 09:53 AM
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Originally Posted by rlh68050
The ESOF hubs that Ford used on the 1999 - 2004(or 05) SD and Excursions are a very poor design. His are not locking in automatically when the dash dial is turned to 4x4 (hi or low). This is either a vacuum leak or just the hub itself failure (they can be cleaned). The fact that when he turned the dial and it still wouldn't engage is because he was not able to get any forward motion going. An alternative would have been to simply reach under the vehicle and spin the axle u-joints to get them to engage when the hub is in the lock position. You do indeed need just the slightest turning motion from the axle to get the hub to lock (this is the same with my MileMarkers too). I switched to the MileMarkers after going through two sets of the Ford hubs. Not only is the vacuum mechanism a poor design, but they are not very strong. You can see this if you compare them to a quality hub like the MileMarker or a Warn.
I was just curious because I have been using the ESOF for 8 years and only issues were failed seal and broken vac. line. I got the dash light also but the hubs were never an issue. I was just wondering how to tell the hubs were bad with out disassembly. Might save me some time if mine fail. I normally service my hubs as guzzle site recommends every 3 or so years.
 
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Old Jun 16, 2009 | 10:05 AM
  #12  
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Originally Posted by vettdvr
I was just curious because I have been using the ESOF for 8 years and only issues were failed seal and broken vac. line. I got the dash light also but the hubs were never an issue. I was just wondering how to tell the hubs were bad with out disassembly. Might save me some time if mine fail. I normally service my hubs as guzzle site recommends every 3 or so years.
I guess if you are doing the service that the vacuum hubs could be maintained. I just did not want to take a chance. Too many components that can fail and cause no 4x4.
 
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Old Jun 16, 2009 | 12:01 PM
  #13  
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I love my ESOF. With a little maintenance they work fine and you can always lock them manually and spin the u-joints by hand in a rare emergency as rlh said. They have always worked flawlessly, and I don't have to jump out in the mud to work them.
 
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Old Jun 16, 2009 | 12:31 PM
  #14  
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Originally Posted by EXv10
I love my ESOF. With a little maintenance they work fine and you can always lock them manually and spin the u-joints by hand in a rare emergency as rlh said. They have always worked flawlessly, and I don't have to jump out in the mud to work them.
Neither do I with my MileMarkers. No problem driving around with the hubs locked. When you need 4x4, just turn the dial on the dash. I leave mine locked in almost all winter with the snow we get here.
 
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Old Jun 16, 2009 | 05:29 PM
  #15  
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FWIW, I have used my 4x4 twice. Two weeks ago i was driving down a dirt road and saw that it was muddy ahead so I flipped the switch and it went into 4WD no problem. I know it worked because i could feel the front wheels getting traction when I was doing my 3 point turn around.

I have the original hubs and 20k on the Ex.
 
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