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Old Jun 7, 2009 | 10:04 AM
  #1  
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turbo troubles

Big part change, well I took out my stock turbo last weekend, and ended up getting a van turbo to replace it. While putting in the van turbo I put in a wicked wheel, my oil crossover tube and a regulated return fuel system (from ITP) well once the parts were all in i took it for a drive and noticed the following issues

1. low boost pressure (left a clamp loose, fixed that)

2. once clamp was tight, I had very erratic boost readings and turbo flutter, which i thought he WW should have eliminated.

3. alot of unburned fuel smell and whitish smoke at idle

so today I am gonna go through and recheck all the clamps and try it again and see what I get.

Any Professional or amatuer opinions on wht it could be? I have had my truck down a week and had hoped this would be better than this at the point i finally got it all together.
 
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Old Jun 7, 2009 | 10:18 AM
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Just check all the clamps and hoses also make sure you hooked up the stuff on the front of the spider.
 
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Old Jun 7, 2009 | 12:47 PM
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checked everything and

Well I checked that everything was hooked up on the spider and what was hooked up on the spider was hooked up elsewhere, I get alot of white smoke telling me that im not burning the fuel fullly? What am I missing? am I not producing enough boost? The boost is erratic, not smooth, i get grey smoke not black on the throttle. anyone wanna chime in on this?
 
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Old Jun 7, 2009 | 01:31 PM
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You might have air in the fuel system. How far did you drive after you finished. You may have to drive more miles to get the air out.
 
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Old Jun 7, 2009 | 02:31 PM
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Like Rick said it takes a while to get the air out. Keep us posted on what to find
 
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Old Jun 7, 2009 | 03:16 PM
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Sounds like your problem, air in there, go out and run her good for awhile and report back. I read alot of these threads and thats my conclusion..
 
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Old Jun 7, 2009 | 04:30 PM
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miles

I think i have only put 10miles or so on the truck since i did the switch, but what about the turbo flutter and erattic boost? would those be secondary symptoms of the incomplete combustion? Could there be a chance then i am sucking in air through a line, i don't think thats possible, but ? So I'll go drive it a bunch and see if it gets better thanks for the help
 
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Old Jun 7, 2009 | 07:38 PM
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How did you make out bigdummyford, everything work out?????
 
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Old Jun 7, 2009 | 09:44 PM
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nothing yet

kinda mad at it ill let it sit till tomorrow then see what goes ill keep you guys up on it
 
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Old Jun 9, 2009 | 07:10 PM
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still smokin

I went back in checked every hose again, still everything is tightand in place, i reduced fuel pressure to 60 psi but still i have white smoke at idle, and greyish white on throttle. I can smell the unburned diesel in the exhaust. I also have issues still with turbo flutter (I put in WW should i put stocker back in?) as well as erattic boost. please help?
 
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Old Jun 9, 2009 | 10:39 PM
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Originally Posted by bigdummyford
I went back in checked every hose again, still everything is tightand in place, i reduced fuel pressure to 60 psi but still i have white smoke at idle, and greyish white on throttle. I can smell the unburned diesel in the exhaust. I also have issues still with turbo flutter (I put in WW should i put stocker back in?) as well as erattic boost. please help?
Check to make sure the turbo mounting bracket is seated correctly on the up-pipe collector, and the v band clamp on the collector is tight and sealing. this may help on the boost problem

as far as the unburnt fuel, you may have a cracked injector nozzle, or a stuck aperature.
 
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Old Jun 9, 2009 | 11:06 PM
  #12  
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stuck aperature?

i hope i dont have a cracked nozzle or a stuck aperature, thems new injectors in them holes! how can i diagnose the stuck aperature or cracked nozzle? ill re re re check everything tomorrow
 
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Old Jun 10, 2009 | 06:33 AM
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I replied to your PM before I saw your threads here... Nevermind my PM.

I think you have separate things going on here. I didn't know that you had different injectors in there as well. Like Brandon said, double-check that up-pipe connection, make sure the turbo wheel is turning freely (I'm assuming you rebuilt it). Other than that, I think you're troubleshooting an injector issue. I'm running the exact same tuning I was before the van turbo on stock sticks. No issues here at all.
 
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Old Jun 10, 2009 | 10:30 AM
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grasping at straws

but could it be an injector harness issue? I doubt its an injector being new injectors but i think theyre under warranty so
 
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Old Jun 10, 2009 | 11:14 PM
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ok what the heck

ok i checked the o ring in between turbo and spider, its there. i am guessing that i havent air in the fuel system after 60ish miles. could it be the fuel pump wont keep up with the demands? i tried taking fuel pressure up and down while the engine was running to work the air in the system out. i see it has a tube for overflow? on top of my regulator could i use that to bleed the air out, i also tried to ensure all hoses are straight and unkinked on my fuel system but alas still grey smoke and white at idle....any suggestions
 
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