Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

turbo troubles

Thread Tools
 
Search this Thread
 
Old Jun 7, 2009 | 10:04 AM
  #1  
bigdummyford's Avatar
bigdummyford
Thread Starter
|
Senior User
Joined: Feb 2007
Posts: 351
Likes: 0
From: Duluth
turbo troubles

Big part change, well I took out my stock turbo last weekend, and ended up getting a van turbo to replace it. While putting in the van turbo I put in a wicked wheel, my oil crossover tube and a regulated return fuel system (from ITP) well once the parts were all in i took it for a drive and noticed the following issues

1. low boost pressure (left a clamp loose, fixed that)

2. once clamp was tight, I had very erratic boost readings and turbo flutter, which i thought he WW should have eliminated.

3. alot of unburned fuel smell and whitish smoke at idle

so today I am gonna go through and recheck all the clamps and try it again and see what I get.

Any Professional or amatuer opinions on wht it could be? I have had my truck down a week and had hoped this would be better than this at the point i finally got it all together.
 
Reply
Old Jun 7, 2009 | 10:18 AM
  #2  
Bigcat350's Avatar
Bigcat350
Posting Guru
Joined: May 2007
Posts: 1,967
Likes: 0
From: Bowling Green, Kentucky
Just check all the clamps and hoses also make sure you hooked up the stuff on the front of the spider.
 
Reply
Old Jun 7, 2009 | 12:47 PM
  #3  
bigdummyford's Avatar
bigdummyford
Thread Starter
|
Senior User
Joined: Feb 2007
Posts: 351
Likes: 0
From: Duluth
checked everything and

Well I checked that everything was hooked up on the spider and what was hooked up on the spider was hooked up elsewhere, I get alot of white smoke telling me that im not burning the fuel fullly? What am I missing? am I not producing enough boost? The boost is erratic, not smooth, i get grey smoke not black on the throttle. anyone wanna chime in on this?
 
Reply
Old Jun 7, 2009 | 01:31 PM
  #4  
miller_feed's Avatar
miller_feed
Hook it, I'll pull it.
Joined: May 2007
Posts: 15,037
Likes: 4
From: Grand Lake, La.
Club FTE Silver Member

You might have air in the fuel system. How far did you drive after you finished. You may have to drive more miles to get the air out.
 
Reply
Old Jun 7, 2009 | 02:31 PM
  #5  
Bigcat350's Avatar
Bigcat350
Posting Guru
Joined: May 2007
Posts: 1,967
Likes: 0
From: Bowling Green, Kentucky
Like Rick said it takes a while to get the air out. Keep us posted on what to find
 
Reply
Old Jun 7, 2009 | 03:16 PM
  #6  
big poppa's Avatar
big poppa
Post Fiend
Joined: Feb 2008
Posts: 10,977
Likes: 5
From: Lancaster, Pa.
Sounds like your problem, air in there, go out and run her good for awhile and report back. I read alot of these threads and thats my conclusion..
 
Reply
Old Jun 7, 2009 | 04:30 PM
  #7  
bigdummyford's Avatar
bigdummyford
Thread Starter
|
Senior User
Joined: Feb 2007
Posts: 351
Likes: 0
From: Duluth
miles

I think i have only put 10miles or so on the truck since i did the switch, but what about the turbo flutter and erattic boost? would those be secondary symptoms of the incomplete combustion? Could there be a chance then i am sucking in air through a line, i don't think thats possible, but ? So I'll go drive it a bunch and see if it gets better thanks for the help
 
Reply
Old Jun 7, 2009 | 07:38 PM
  #8  
big poppa's Avatar
big poppa
Post Fiend
Joined: Feb 2008
Posts: 10,977
Likes: 5
From: Lancaster, Pa.
How did you make out bigdummyford, everything work out?????
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jun 7, 2009 | 09:44 PM
  #9  
bigdummyford's Avatar
bigdummyford
Thread Starter
|
Senior User
Joined: Feb 2007
Posts: 351
Likes: 0
From: Duluth
nothing yet

kinda mad at it ill let it sit till tomorrow then see what goes ill keep you guys up on it
 
Reply
Old Jun 9, 2009 | 07:10 PM
  #10  
bigdummyford's Avatar
bigdummyford
Thread Starter
|
Senior User
Joined: Feb 2007
Posts: 351
Likes: 0
From: Duluth
still smokin

I went back in checked every hose again, still everything is tightand in place, i reduced fuel pressure to 60 psi but still i have white smoke at idle, and greyish white on throttle. I can smell the unburned diesel in the exhaust. I also have issues still with turbo flutter (I put in WW should i put stocker back in?) as well as erattic boost. please help?
 
Reply
Old Jun 9, 2009 | 10:39 PM
  #11  
bdrummonds's Avatar
bdrummonds
Post Fiend
Joined: Sep 2006
Posts: 5,584
Likes: 0
From: Millbrook Alabama
Originally Posted by bigdummyford
I went back in checked every hose again, still everything is tightand in place, i reduced fuel pressure to 60 psi but still i have white smoke at idle, and greyish white on throttle. I can smell the unburned diesel in the exhaust. I also have issues still with turbo flutter (I put in WW should i put stocker back in?) as well as erattic boost. please help?
Check to make sure the turbo mounting bracket is seated correctly on the up-pipe collector, and the v band clamp on the collector is tight and sealing. this may help on the boost problem

as far as the unburnt fuel, you may have a cracked injector nozzle, or a stuck aperature.
 
Reply
Old Jun 9, 2009 | 11:06 PM
  #12  
bigdummyford's Avatar
bigdummyford
Thread Starter
|
Senior User
Joined: Feb 2007
Posts: 351
Likes: 0
From: Duluth
stuck aperature?

i hope i dont have a cracked nozzle or a stuck aperature, thems new injectors in them holes! how can i diagnose the stuck aperature or cracked nozzle? ill re re re check everything tomorrow
 
Reply
Old Jun 10, 2009 | 06:33 AM
  #13  
Izzy351's Avatar
Izzy351
Post Fiend
Joined: Feb 2007
Posts: 14,541
Likes: 2
From: Dallas-Ft. Worth
I replied to your PM before I saw your threads here... Nevermind my PM.

I think you have separate things going on here. I didn't know that you had different injectors in there as well. Like Brandon said, double-check that up-pipe connection, make sure the turbo wheel is turning freely (I'm assuming you rebuilt it). Other than that, I think you're troubleshooting an injector issue. I'm running the exact same tuning I was before the van turbo on stock sticks. No issues here at all.
 
Reply
Old Jun 10, 2009 | 10:30 AM
  #14  
bigdummyford's Avatar
bigdummyford
Thread Starter
|
Senior User
Joined: Feb 2007
Posts: 351
Likes: 0
From: Duluth
grasping at straws

but could it be an injector harness issue? I doubt its an injector being new injectors but i think theyre under warranty so
 
Reply
Old Jun 10, 2009 | 11:14 PM
  #15  
bigdummyford's Avatar
bigdummyford
Thread Starter
|
Senior User
Joined: Feb 2007
Posts: 351
Likes: 0
From: Duluth
ok what the heck

ok i checked the o ring in between turbo and spider, its there. i am guessing that i havent air in the fuel system after 60ish miles. could it be the fuel pump wont keep up with the demands? i tried taking fuel pressure up and down while the engine was running to work the air in the system out. i see it has a tube for overflow? on top of my regulator could i use that to bleed the air out, i also tried to ensure all hoses are straight and unkinked on my fuel system but alas still grey smoke and white at idle....any suggestions
 
Reply



All times are GMT -5. The time now is 08:16 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE