Muffler Delete
Thread Starter
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Lead Driver
Joined: Jul 2003
Posts: 7,406
Likes: 52
From: Wheatland, Mo
Muffler Delete
Just want to make sure that I am not going to do something stupid or mess something up......
I am getting my Tuner next week, and one of the mods I want to do before it goes in is the intake mod, (6637) and the muffler delete for lower EGTs. Now I haven't crawled up under the truck to check it out but is it that easy?.... Just cut the muffler off at each end and replace with straight pipe?
I am getting my Tuner next week, and one of the mods I want to do before it goes in is the intake mod, (6637) and the muffler delete for lower EGTs. Now I haven't crawled up under the truck to check it out but is it that easy?.... Just cut the muffler off at each end and replace with straight pipe?
Hotshot
Joined: Jul 2003
Posts: 12,177
Likes: 40
From: Newport, WA
Just want to make sure that I am not going to do something stupid or mess something up......
I am getting my Tuner next week, and one of the mods I want to do before it goes in is the intake mod, (6637) and the muffler delete for lower EGTs. Now I haven't crawled up under the truck to check it out but is it that easy?.... Just cut the muffler off at each end and replace with straight pipe?
I am getting my Tuner next week, and one of the mods I want to do before it goes in is the intake mod, (6637) and the muffler delete for lower EGTs. Now I haven't crawled up under the truck to check it out but is it that easy?.... Just cut the muffler off at each end and replace with straight pipe?
Senior User
Joined: Dec 2008
Posts: 237
Likes: 0
From: Melbourne, Florida
I mentioned doing this to a mechanic friend of mine and he frowned on it saying it could mean a big fine if detected, I live in Florida and we dont have inspections etc... and the DOT dont regularly stop p/u trucks for inspection 
So how hard wood it be to hollow out the muffler and how wood I go about it??????
So how hard wood it be to hollow out the muffler and how wood I go about it??????
Hotshot
Joined: Jul 2003
Posts: 12,177
Likes: 40
From: Newport, WA
I mentioned doing this to a mechanic friend of mine and he frowned on it saying it could mean a big fine if detected, I live in Florida and we dont have inspections etc... and the DOT dont regularly stop p/u trucks for inspection So how hard wood it be to hollow out the muffler and how wood I go about it??????
So how hard wood it be to hollow out the muffler and how wood I go about it??????If you are careful about removing the muffler "skin" you can probably put it back on for a clean stock look.
Elder User
Joined: Feb 2008
Posts: 568
Likes: 0
From: Irwin,Pa
I couldn't find anyone local that handles/could bend 3 1/2 pipe.. This is the route I went.. Very simple to do.. I bought the clamps but ended up tack welding it in place.
03-06 Ford 6L Powerstroke Diesel Stock Muffler Delete Pipe
03-06 Ford 6L Powerstroke Diesel Stock Muffler Delete Pipe
Thread Starter
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Lead Driver
Joined: Jul 2003
Posts: 7,406
Likes: 52
From: Wheatland, Mo
I mentioned doing this to a mechanic friend of mine and he frowned on it saying it could mean a big fine if detected, I live in Florida and we dont have inspections etc... and the DOT dont regularly stop p/u trucks for inspection So how hard wood it be to hollow out the muffler and how wood I go about it??????
So how hard wood it be to hollow out the muffler and how wood I go about it??????That is where I am lucky....the county I live in is a non emissions county. Dont have inspections.
ALL:
Is there a kit to do this? It would be nice to just crawl under the truck, sawzall the muffler off them clamping on a piece of pipe.
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Hotshot
Joined: Jul 2003
Posts: 12,177
Likes: 40
From: Newport, WA
Just cut the muffler out and leave it alone. Leave the stock tailpipe in place so it looks stock.
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Post Fiend
Joined: Feb 2008
Posts: 10,977
Likes: 5
From: Lancaster, Pa.
Before my Duals, I had a glasspack put in the stock muffler location from a shop behind me for 130.00 bucks total but he said just for cutting out the muffler and putting in a delete(frowned at here)) was 30.00 bucks. If you didn't want to do it yourself, might want to find a local muffler shop to do it for you in less than an hours time, good luck.
Posting Guru
Joined: Dec 2006
Posts: 2,498
Likes: 3
From: Windsor, Colorado
I mentioned doing this to a mechanic friend of mine and he frowned on it saying it could mean a big fine if detected, I live in Florida and we dont have inspections etc... and the DOT dont regularly stop p/u trucks for inspection So how hard wood it be to hollow out the muffler and how wood I go about it??????
So how hard wood it be to hollow out the muffler and how wood I go about it??????
Laughing Gas
Joined: Feb 2007
Posts: 775
Likes: 0
From: Williamston, MI
Exactly what I did. Simple task.
Posting Guru
Joined: Jun 2008
Posts: 1,037
Likes: 0
From: Albuquerque
BillyBob, I had a local shop do mine (better welds than I could do) and he just put in a straight pipe. It actually made the exhaust tip level with the ground by bringing it up a bit. The offset isn't severe enough to warrent an S bend (my opinion). Out the door $100, but it was worth it due to the outstanding weld job.
Post Fiend
Joined: Feb 2007
Posts: 14,541
Likes: 2
From: Dallas-Ft. Worth
Wasn't there a cheap flow-through muffler option for like $40 or $50 from Napa or someplace?? Hardly seems worth the trouble to gut the stocker if you can get a good flow through for so cheap.
And Tom got it -- you have to cut the bent pipe and rotate it in the clamp to line it up if you go with a straight line muffler or straight pipe.
And Tom got it -- you have to cut the bent pipe and rotate it in the clamp to line it up if you go with a straight line muffler or straight pipe.