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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Removing heater box?

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Old Apr 24, 2009 | 08:05 AM
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Chevy 6.2D's Avatar
Chevy 6.2D
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Removing heater box?

I'm trying to remove the heater box in my '91 f150 because I'm putting A/C in it out of my '90. I only found 3 bolts holding it, 2 inside, and one under the hood. Am I missing a few bolts somewhere? It doesn't even seem loose except on the inside at the bottom.
 
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Old Apr 24, 2009 | 03:10 PM
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Eddiec1564
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From: Arcadia, Fla
There's 2 more that are going to next to the fender on the firewall along the heater duct box. Those are a PITA to get to unless you take the fender off or long socket setup! Thats on a 87 to 89, not sure of a 91. I count a total of 6 on mine.

Look in my gallery under my name, I have photos of the cab with out the AC/ heater box. You will see how many holes and locations for the mounting. Some reason I can not post photos here still!
 
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Old Apr 25, 2009 | 09:20 AM
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I found the top one thats inside the fender. I started taking it out, but I need to find a swivel socket before I continue.
 
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Old Apr 25, 2009 | 01:46 PM
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Eddiec1564
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Fun isn't it? The bottom one is harder than the top as you have the inner fender to work around. The truck I stripped out for parts, that bottom bolt broke free in the plastic of the duct box. I had to pull the fender and inner fender off so I could get to it. Hopefully you will not have that headache to deal with. With the ac box off its a good time to fix any firewall issues ther.
When you are going to put it all back together, use some good weather stripping to reseal the box to firewall, DO NOT USE silicone sealant you you will never get it apart again. Also never-seze the bolts too.
 
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Old Apr 26, 2009 | 09:31 AM
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I might just say screw it for now, I need to get this thing going and I still have to put the front end back together and put a new waterpump on.
 
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