Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Glow Plug Relay ?

Thread Tools
 
Search this Thread
 
Old Apr 20, 2009 | 12:00 PM
  #1  
rynomush1's Avatar
rynomush1
Thread Starter
|
Freshman User
Joined: Jan 2009
Posts: 45
Likes: 1
From: Sheridan, Colorado
Question Glow Plug Relay ?

My 2003 7.3 Stroker has been having trouble starting first thing in the morning, or if it has been sitting for awhile in cooler temps. If I plug in the block heater then the truck fires right up. The only reason that I think there is a problem is because I have been able to start up with no issues in much colder conditions. Could the glow plug relay be going out? The other question I have is can anyone tell me where the relay is on a 7.3? I know that it is the part on top of the motor that looks like a starter solenoid, but there are two parts that look like that in that location. Which is which? Any help with this would be greatly appreciated.
Thanks, Ryno
 

Last edited by rynomush1; Apr 20, 2009 at 12:04 PM.
Reply
Old Apr 20, 2009 | 12:04 PM
  #2  
1999SuperDutyStroke's Avatar
1999SuperDutyStroke
Elder User
Joined: Mar 2009
Posts: 604
Likes: 0
it is the relay closest to the firewall IIRC. Sounds like a GPR to me. Been there done that got it from NAPA for $15 i think. thats my $.02. I'll step back and let a professional diagnose it a lil closer
 
Reply
Old Apr 20, 2009 | 12:25 PM
  #3  
superduty4x4's Avatar
superduty4x4
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 12,177
Likes: 40
From: Newport, WA
It is the brown solenoid closest to the firewall. As a test, when your motor is cold turn the key to on, open the hood, and put a large screwdriver, ratchet, or something else metal (or rig up a jump wire) across the 2 large posts on the GPR and leave it for 45 seconds to a minute. Then try to start the truck and see if it starts any easier. Another simple test is to put a volt meter on each of the large posts on the GPR. The post closest to the fender should have +12v or so all the time, the other one should have +12v only when the relay is on during a cold start. If there is a significant voltage drop to that post of the GPR (more than 1v or so) the relay is done. It could also be your glow plugs, and you can ohm them out to see if they are still good or not. Start with testing the GPR and go from there.
 
Reply
Old Apr 20, 2009 | 12:46 PM
  #4  
rynomush1's Avatar
rynomush1
Thread Starter
|
Freshman User
Joined: Jan 2009
Posts: 45
Likes: 1
From: Sheridan, Colorado
Originally Posted by superduty4x4
It is the brown solenoid closest to the firewall. As a test, when your motor is cold turn the key to on, open the hood, and put a large screwdriver, ratchet, or something else metal (or rig up a jump wire) across the 2 large posts on the GPR and leave it for 45 seconds to a minute. Then try to start the truck and see if it starts any easier. Another simple test is to put a volt meter on each of the large posts on the GPR. The post closest to the fender should have +12v or so all the time, the other one should have +12v only when the relay is on during a cold start. If there is a significant voltage drop to that post of the GPR (more than 1v or so) the relay is done. It could also be your glow plugs, and you can ohm them out to see if they are still good or not. Start with testing the GPR and go from there.
As far as the glow plugs are concerned, would they effect engine performance? Truck runs great with no hesitation or sluggish take-off or anything like that.
Thanks, Ryno
 
Reply
Old Apr 20, 2009 | 12:51 PM
  #5  
87 F-150 I6's Avatar
87 F-150 I6
Posting Guru
20 Year Member
Photogenic
Joined: Dec 2005
Posts: 1,334
Likes: 0
From: Parker, CO
The Glow plugs heat up the engine when its cold so it starts. If the engine is cold it wont start or it will smoke a lot as there is unburned fuel. I would try jumping the two large posts on the GPR, if it starts like it should, you know you have a bad GPR.

Here is a write up and if you do indeed need a new one, get a Stancor, you will never have to replace it again!

Welcome to guzzle's Stancor GPR replacement Mod Web Page
 
Reply
Old Apr 20, 2009 | 01:09 PM
  #6  
superduty4x4's Avatar
superduty4x4
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 12,177
Likes: 40
From: Newport, WA
Originally Posted by rynomush1
As far as the glow plugs are concerned, would they effect engine performance? Truck runs great with no hesitation or sluggish take-off or anything like that.
Thanks, Ryno
GP's have no effect on performance, they are just there to aid in cold start situations. The only thing you might notice with bad GP's is a lot of white smoke until the motor starts to warm up.
 
Reply
Old Apr 20, 2009 | 01:30 PM
  #7  
rynomush1's Avatar
rynomush1
Thread Starter
|
Freshman User
Joined: Jan 2009
Posts: 45
Likes: 1
From: Sheridan, Colorado
Originally Posted by 87 F-150 I6
The Glow plugs heat up the engine when its cold so it starts. If the engine is cold it wont start or it will smoke a lot as there is unburned fuel. I would try jumping the two large posts on the GPR, if it starts like it should, you know you have a bad GPR.

Here is a write up and if you do indeed need a new one, get a Stancor, you will never have to replace it again!

Welcome to guzzle's Stancor GPR replacement Mod Web Page
Thank you so much for the link, this is exactly the information I needed! One more question about the GP, would I notice a problem starting all the time or just when it is cold?
Thanks again, Ryno
 
Reply
Old Apr 20, 2009 | 01:33 PM
  #8  
megawatt00's Avatar
megawatt00
Hotshot
Joined: Jan 2008
Posts: 13,144
Likes: 11
From: Rochdale MA
Club FTE Gold Member
Just when the engine is cold. The colder it is the longer the glow plugs stay on. Some of us have tied a 12V led into the GPR to see how long they stay on.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Apr 20, 2009 | 01:38 PM
  #9  
Phillyrube's Avatar
Phillyrube
Freshman User
Joined: May 2007
Posts: 47
Likes: 0
Join the club. My glow plug relay went bad, and when I replaced it, it still wouldn't work. I put the LED in the circuit to see if the glow plugs were being energized, and nothing. I finally ran a wire from the ground side of the relay to the inside, put a small push button in the dash, and ran the other side to a ground. Now, I just hold the button down, watch the LED come on, and wait 30-45 seconds, and she fires right up.
 
Reply
Old Apr 20, 2009 | 01:53 PM
  #10  
rynomush1's Avatar
rynomush1
Thread Starter
|
Freshman User
Joined: Jan 2009
Posts: 45
Likes: 1
From: Sheridan, Colorado
Right-on everybody, this is why I love and recommend this site to everyone that I know! I asked a question this morning, and by this afternoon I have the advise I need!
Thank you all for your help, Ryno
 
Reply
Old Apr 20, 2009 | 02:20 PM
  #11  
87 F-150 I6's Avatar
87 F-150 I6
Posting Guru
20 Year Member
Photogenic
Joined: Dec 2005
Posts: 1,334
Likes: 0
From: Parker, CO
Glad it worked out for ya
 
Reply




All times are GMT -5. The time now is 05:22 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE