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f250 solid axle swap

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Old Apr 20, 2009 | 11:12 AM
  #1  
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f250 solid axle swap

would this operation be a bolt on application or will some fabrication and welding be needed? this would be having the donor truck instead of buying piece by piece. what year models would work for this?
 
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Old Apr 20, 2009 | 11:56 AM
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simple bolt on. at least mid 80's to '97 dana 60 will do. i think '94-'97 have less desirable ball joints where the earlier 60's have kingpins. that won't effect the swap operaion though.
 
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Old Apr 20, 2009 | 04:33 PM
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x2 everything is bolt on, except youll need diff brake lines, and i heard somewhere that youll have to switch leafs? somthing about the ttb leafs are angled and they will break if you go to a solid axle.
 
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Old Apr 20, 2009 | 04:48 PM
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nothing wrong with using ttb leafs, except it will be a little harsher ride. the ttb springs are actually a little stiffer to withstand the twisting. if you have a donor truck, you might as well take the springs. if you leave the springs attached to the axle, you will just have to worry about the 4 spring eye bolts, steering connection, track bar, and maybe sway bar connections. it's a lot easier than it may seem.
 
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Old Apr 20, 2009 | 07:42 PM
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The brakes were beefed up in MY 95. If you get a 94 or older axle, the front brakes aren't as strong.
 
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Old Apr 20, 2009 | 08:56 PM
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Originally Posted by Gobstopper909
and i heard somewhere that youll have to switch leafs? somthing about the ttb leafs are angled and they will break if you go to a solid axle.
probably just

Originally Posted by 96P_Stroke4x4
nothing wrong with using ttb leafs, except it will be a little harsher ride. the ttb springs are actually a little stiffer to withstand the twisting.
a fella at a swap meet got me scared about using my ttb springs. i knew they were thicker than the 1 ton's but thanks for the info
 
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Old Apr 21, 2009 | 05:19 PM
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what does everyone do with their left over ttb after the swap? is it desired by anyone else?
 
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Old Apr 21, 2009 | 05:26 PM
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Originally Posted by F250Growler
what does everyone do with their left over ttb after the swap? is it desired by anyone else?
I see them on Craigslist quite often for $200 to $250.

I have no idea what they are used for beyond replacing collision damaged axles.

The hubs can be stripped for some $$$
 
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Old Apr 21, 2009 | 05:56 PM
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what are the advantages to having a dana 60 front axle over the ttb?
 
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Old Apr 21, 2009 | 09:02 PM
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Originally Posted by F250Growler
what are the advantages to having a dana 60 front axle over the ttb?
To align a TTB, the shop better know what they are doing. The bushings all have to be in decent shape or it will tear up tires. The alignment is dependent on load so if you have huge load swings like putting on a plow, they won't stay alligned. Lift kits are even more problematic.

The D60 doesn't have any of these issues.

The D50 has 1350 U-joints which will pop around 2,200 ft-lbs per side. The D60 has 1410 U-joints that can take 2,700 ft-lbs per side. 2,200 ft-lbs is plenty to burn out stock tires on bare pavement. But go stick big tires on it and you can blow U-joints or other parts on a D50.
 
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Old Apr 21, 2009 | 10:58 PM
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Can you use one from a superduty? If not why? Are they less desirable because of the sealed axel bearings?
 
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Old Apr 21, 2009 | 11:12 PM
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Originally Posted by wildstang
Are they less desirable because of the sealed axel bearings?
BINGO!

You can't service them and it cost a couple hundred per side to replace them.

And not all SouperDootys had D60's some had monobeam D50's
 
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Old Apr 21, 2009 | 11:16 PM
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Originally Posted by 96P_Stroke4x4
simple bolt on. at least mid 80's to '97 dana 60 will do. i think '94-'97 have less desirable ball joints where the earlier 60's have kingpins. that won't effect the swap operaion though.

so king pins would be more desirable?
 
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Old Apr 21, 2009 | 11:27 PM
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From: Ft Scott
Originally Posted by coreylasalle
so king pins would be more desirable?
I thought so!
I bought a 94 balljoint axle and then sold it to buy the 86 kingpin that's under the truck.
 
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Old Apr 22, 2009 | 12:15 AM
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From: The boonies by Dallas OR
Originally Posted by BlueMule
BINGO!

You can't service them and it cost a couple hundred per side to replace them.

And not all SouperDootys had D60's some had monobeam D50's
Only the DRW superdootys have D60's. The F350 SRW and the F250 have D50 monobeams.

FYI, the D50 monobeam guts are not interchangeable with the D50 TTB
 
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