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would this operation be a bolt on application or will some fabrication and welding be needed? this would be having the donor truck instead of buying piece by piece. what year models would work for this?
simple bolt on. at least mid 80's to '97 dana 60 will do. i think '94-'97 have less desirable ball joints where the earlier 60's have kingpins. that won't effect the swap operaion though.
x2 everything is bolt on, except youll need diff brake lines, and i heard somewhere that youll have to switch leafs? somthing about the ttb leafs are angled and they will break if you go to a solid axle.
nothing wrong with using ttb leafs, except it will be a little harsher ride. the ttb springs are actually a little stiffer to withstand the twisting. if you have a donor truck, you might as well take the springs. if you leave the springs attached to the axle, you will just have to worry about the 4 spring eye bolts, steering connection, track bar, and maybe sway bar connections. it's a lot easier than it may seem.
what are the advantages to having a dana 60 front axle over the ttb?
To align a TTB, the shop better know what they are doing. The bushings all have to be in decent shape or it will tear up tires. The alignment is dependent on load so if you have huge load swings like putting on a plow, they won't stay alligned. Lift kits are even more problematic.
The D60 doesn't have any of these issues.
The D50 has 1350 U-joints which will pop around 2,200 ft-lbs per side. The D60 has 1410 U-joints that can take 2,700 ft-lbs per side. 2,200 ft-lbs is plenty to burn out stock tires on bare pavement. But go stick big tires on it and you can blow U-joints or other parts on a D50.
simple bolt on. at least mid 80's to '97 dana 60 will do. i think '94-'97 have less desirable ball joints where the earlier 60's have kingpins. that won't effect the swap operaion though.