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changed spark plug gap, lost MPG's

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Old Apr 19, 2009 | 08:34 PM
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changed spark plug gap, lost MPG's

Truck listed in signature. 90K original miles.

I had been getting roughly 10-12 mpg in town before doing a service to the truck. After the service, I'm down to 7-9 mpg in town. Had a chance to finally get it out on the highway this weekend and only got 14.5 mpg (mostly highway, in OD, at 68 mph). Was my G-pa's truck before and, supposedly, it was able to get 18 mpg on the highway.

Here's what I did and found at the time I serviced the truck ... Removed Motorcraft plugs gapped at .35. Replaced with Motorcraft plugs gapped at .44. Replaced original plug wires with 9mm Ford Racing wires. Also replaced: distributor cap and rotor, fuel filter, and oxygen sensor.

Truck runs great in town and on the highway, just burning fuel. Even ran great before I serviced it.

Could the plug gap be the culprit? Is it possible that the .35 plug gap that it had was a "fix" for another issue? What should I be looking at? All info is appreciated.
 
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Old Apr 19, 2009 | 09:06 PM
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regap them and see.

did you reset computer after all these changes?

are plug wires on correctly and routed correctly?

are plugs installed to torque specs.
 
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Old Apr 19, 2009 | 09:32 PM
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what brand 02 sensor did you install?
 
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Old Apr 19, 2009 | 09:47 PM
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Was going to regap them when I got time, but figured I'd ask anyway.

No, I did not reset the computer. Does it make a difference with the EFI351? Most of my experience is with EFI302's and I've never had to reset the ECM after a plug change. I did, however, pull codes afterwards and all was good.

I recheck plug wires until I go crazy over it.

Plugs are torqued properly.

I believe the O2 sensor is a Bosch.
 
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Old Apr 19, 2009 | 09:55 PM
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Originally Posted by 88grandmarquis
I believe the O2 sensor is a Bosch.
While I have not had a problem with the single wire style bosch sensors. I have had a problem with the multi wire sensors with fuel milage loss. my wifes regal went from 23 city down to 14 city after installing a bosch 02 sensor swapped the 100k mile gm sensor and it went right back to normal.From a quick search i found this to be normal for alot of people.If it was mine I would swap the 02 sensor back for the factory one and do a milage comparison if it goes back up I would look into a better quality sensor.

Just my take on things
 
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Old Apr 19, 2009 | 10:13 PM
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Originally Posted by 77Explorer
While I have not had a problem with the single wire style bosch sensors. I have had a problem with the multi wire sensors with fuel milage loss. my wifes regal went from 23 city down to 14 city after installing a bosch 02 sensor swapped the 100k mile gm sensor and it went right back to normal.From a quick search i found this to be normal for alot of people.If it was mine I would swap the 02 sensor back for the factory one and do a milage comparison if it goes back up I would look into a better quality sensor.

Just my take on things
Unfortunately, I've thrown out the old parts. What brand O2 sensor would you recommend? One directly from Ford?
 
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Old Apr 19, 2009 | 10:18 PM
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Originally Posted by 88grandmarquis
Unfortunately, I've thrown out the old parts. What brand O2 sensor would you recommend? One directly from Ford?
I would price one from ford dealer,but Ive heard good things about NTK/NGK and denso sensors.
 
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Old Apr 20, 2009 | 04:51 AM
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The OEM O2 sensor is a Bosch unit, so you won't gain anything by replacing what you have with a sensor from the dealer. If you have a timing light, it wouldn't be a bad idea to check the timing. If for some reason it lost advance, mileage would suffer.
 
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Old Apr 20, 2009 | 08:13 AM
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What does the sticker under the hood say your spark plug gap should be? Granted,my 95 has the 5.0 in it,but my spark plug gap is .052-.058 according to the emissions sticker.
 
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Old Apr 20, 2009 | 08:29 AM
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Originally Posted by EPNCSU2006
The OEM O2 sensor is a Bosch unit, so you won't gain anything by replacing what you have with a sensor from the dealer. If you have a timing light, it wouldn't be a bad idea to check the timing. If for some reason it lost advance, mileage would suffer.
You positive on that? nothing else he has done would result in a milage loss IMO i speak from direct experiance with the sensor.
 
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Old Apr 20, 2009 | 10:27 AM
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I agree with EPNCSU2006 on this one that the original factory O2 is a bosch unit.

Bosch is an OEM for some other Manufacturers as well. With that said it is possible to get a 'junk' sensor from the aftermarket autoparts stores.
 
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Old Apr 20, 2009 | 10:42 AM
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if you over torque the sensor you could screw it up.

after electrical change a computer reset is a good idea.
 
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Old Apr 21, 2009 | 07:52 PM
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Gap for the 351W is .42-.46, from what the sticker said.

I only snugged up the O2 sensor.
 
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Old Apr 21, 2009 | 08:14 PM
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Does seem odd to have lost MPG's. If something suddenly changed as a result of your work, then recheck the work. Maybe gap was read wrong initially (would explain the difference between the old and new ones too)? Bosch has a great track record for service parts like the O2 sensor, but there is always a possibility of a dud (or perhaps damaged/contaminated on install...did you use anti-seize on the threads when you installed it and get sloppy or accidentally bang it going in?). Timing check would be a good idea, but since this mileage drop occurred after tune-up and you didn't change timing setting, it's a stretch. Don't remember, but where's the spout connector-off the dizzy or separate on the fenderwell? Any chance that is out of place? Vacuum line broken/knocked off reaching around? Dunno, just a few thoughts....check, check and recheck...chances are it is something simple that changed as part of the tune...something got bumped or busted or whatever. Recheck your steps.
 
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Old Apr 21, 2009 | 08:22 PM
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after i pointed out , twice, to reset your computer, what is the reason you have not tried that?
 
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