Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Zener Diode Boost Fooler

Thread Tools
 
Search this Thread
 
Old Apr 1, 2009 | 03:04 PM
  #1  
MR5x5's Avatar
MR5x5
Thread Starter
|
Senior User
Joined: Mar 2007
Posts: 473
Likes: 3
From: Issaquah, WA
Zener Diode Boost Fooler

Anybody out there using a zener diode at the MAP sensor to limit the boost signal to the PCM in order to avoid defueling.

Just curious if there is a downside to this method..?

Mike
 
Reply
Old Apr 1, 2009 | 03:06 PM
  #2  
superduty4x4's Avatar
superduty4x4
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 12,177
Likes: 40
From: Newport, WA
Popular opinion says it works. There are a few guys who caution against it for reasons I can't remember, but it had to do with damage to the MAP sensor. I have one some place... I wish I could find the bugger and install it.
I had a thread on this a while back, I'll try to dig it up.
 
Reply
Old Apr 1, 2009 | 03:11 PM
  #3  
megawatt00's Avatar
megawatt00
Hotshot
Joined: Jan 2008
Posts: 13,144
Likes: 11
From: Rochdale MA
Club FTE Gold Member
Why not just use an air regulator installed in the map line?
 
Reply
Old Apr 1, 2009 | 03:14 PM
  #4  
superduty4x4's Avatar
superduty4x4
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 12,177
Likes: 40
From: Newport, WA
Originally Posted by megawatt00
Why not just use an air regulator installed in the map line?
The zener diode is easier to install and looks basically factory when done- no need to mount a regulator, run new lines, etc. Just an electronic way of accomplishing the same thing.

link 1
link 2
link 3
 
Reply
Old Apr 1, 2009 | 03:29 PM
  #5  
megawatt00's Avatar
megawatt00
Hotshot
Joined: Jan 2008
Posts: 13,144
Likes: 11
From: Rochdale MA
Club FTE Gold Member
Originally Posted by superduty4x4
The zener diode is easier to install and looks basically factory when done- no need to mount a regulator, run new lines, etc. Just an electronic way of accomplishing the same thing.

link 1
link 2
link 3
That was some intresting reading Chase. Thanks for the links!
 
Reply
Old Apr 1, 2009 | 03:32 PM
  #6  
smoky_diesel's Avatar
smoky_diesel
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 2,470
Likes: 535
From: Chandler, AZ
I think the closest zener is going to be 4.7 volt.

Not sure what the output impeadence/drive capability of the MAP sensor is but there may be an issue with the zener clamp current, depending on what diode you use. I believe the EEC-IV inputs are BJTs with input impeadence in the 10's of kohm range so it will only ask the sensor for 1ma or so. most zeners need way more current than that to hold there voltage rating (4.7volts or whatever)

I went with the ITP OBA because it is proven, simple and I didn't want to hack up the factory wiring.

Now, if you really wanted to over engineer a voltage clamp with nano second delay, use a mircrocontroller with a A/D & D/A converters and write some software
 
Reply
Old Apr 1, 2009 | 03:35 PM
  #7  
superduty4x4's Avatar
superduty4x4
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 12,177
Likes: 40
From: Newport, WA
Originally Posted by smoky_diesel
I think the closest zener is going to be 4.7 volt.

Not sure what the output impeadence/drive capability of the MAP sensor is but there may be an issue with the zener clamp current, depending on what diode you use. I believe the EEC-IV inputs are BJTs with input impeadence in the 10's of kohm range so it will only ask the sensor for 1ma or so.

I went with the ITP OBA because it is proven, simple and I didn't want to hack up the factory wiring.

Now, if you really wanted to over engineer a voltage clamp with nano second delay, use a mircrocontroller with a A/D input and write some software
No need to hack wiring, just stuff the wires of the diode into the plug.
You lost me after EEC-IV
 
Reply
Old Apr 1, 2009 | 04:01 PM
  #8  
MR5x5's Avatar
MR5x5
Thread Starter
|
Senior User
Joined: Mar 2007
Posts: 473
Likes: 3
From: Issaquah, WA
Chase, Thanks for the links. Not sure I'm seeing a definitive answer. Maybe effects the map, maybe not... Maybe need a to add a resistor, maybe not... Both the diode and a mechanical solutions have some "non-ideal" characteristics.

Being a mechanical guy who doesn't tust anything electrical, I guess I'm leaning toward the mechanical solution.

Thanks again.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Apr 1, 2009 | 06:14 PM
  #9  
ron's power stroke's Avatar
ron's power stroke
Post Fiend
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 9,714
Likes: 2
From: White Mnt's,New Hampshire
electronic "do-dads". a number of these were replaced due to their effect on low speed, low boost drivability. don't mess with the electronics, the PCM and MAP Sensor maintain 100% normal connectivity with no electronic interference withthe OBA..the OBA lets the map see live ###''s at that moment.. the resistor is slow to re act..
 
Reply
Old Apr 1, 2009 | 06:26 PM
  #10  
superduty4x4's Avatar
superduty4x4
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 12,177
Likes: 40
From: Newport, WA
Originally Posted by ron's power stroke
electronic "do-dads". a number of these were replaced due to their effect on low speed, low boost drivability. don't mess with the electronics, the PCM and MAP Sensor maintain 100% normal connectivity with no electronic interference withthe OBA..the OBA lets the map see live ###''s at that moment.. the resistor is slow to re act..
Ron- the OBA keeps the MAP from seeing boost over 23 psi (or wherever you have it set). The diode does the same thing, only by limiting voltage instead of psi. I can see where the diode could effect the sensor in other ways (I'm no electronics expert) or may be slower to react but all it does is limit the voltage the MAP sends to the PCM. Ifthe diode has no other effects on the MAP sensor I think it's a way better option than an OBA- less clutter, less cost. I really wish I could find the one I had...
 
Reply
Old Apr 2, 2009 | 04:22 PM
  #11  
smoky_diesel's Avatar
smoky_diesel
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 2,470
Likes: 535
From: Chandler, AZ
Originally Posted by ron's power stroke
the resistor is slow to re act..
all electronics operate at the speed of light.

it is the non-ideal charateristics of a diode that give the precepion of a 'delay'. the plot by ernest eugene in one of the links above shows it well

adding a resistor in series to the diode circuit to protect overloading the MAP will only make it preform less ideal, or not at all. a typical zener needs to be reverse biased and fed 20-100ma to get it to drop (or hold) it's rated voltage. the MAP isn't going to support that, it would need a voltage follower current amplifer.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Scndsin
1987 - 1996 F150 & Larger F-Series Trucks
19
Feb 6, 2019 11:48 AM
BigLarry
1978 - 1996 Big Bronco
1
Apr 28, 2016 08:01 AM
rtcabal
1967 - 1972 F-100 & Larger F-Series Trucks
16
Dec 29, 2015 07:04 PM
ford4x4956
6.0L Power Stroke Diesel
24
Jul 21, 2009 10:33 AM
jadel
1999 - 2003 7.3L Power Stroke Diesel
6
Feb 14, 2005 07:24 PM




All times are GMT -5. The time now is 06:23 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE