Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

ZF 5 speed?

Thread Tools
 
Search this Thread
 
Old Mar 24, 2009 | 09:35 PM
  #1  
Jaaaaaaackman's Avatar
Jaaaaaaackman
Thread Starter
|
More Turbo
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2006
Posts: 723
Likes: 13
ZF 5 speed?

I want to add an extra quart of ATF through the Shifter the question is How do I remove the shifter?

Also is there a spill plug on the side of the tranny that I fill until ATF spills out, if so where is it?

Thanks all Jack
 
Reply
Old Mar 24, 2009 | 10:49 PM
  #2  
RubberDuck's Avatar
RubberDuck
Logistics Pro
Joined: Jul 2001
Posts: 4,137
Likes: 41
From: Marble Falls, Texas
Club FTE Silver Member

Remove the 4 shifter boot screws at the 4 corners of the plastic trim piece.

Roll boot up the shifter

(your not removing the shifter from the tranny adapter plate so leave the 2 13mm bolts on the shifter under the boot alone. However, if you have trouble aligning the adapter plate back up during install, you can remove them to make it alot easier.)

Remove 4 Allen bolts on top of the tranny adapter plate, I think 5mm.

Remove shifter and adapter plate carefully. There are 2 plastic alignment bushings in there that can fall in the tranny. But as long as you lift as straight up as you can, you will be fine.

Once it's out, verify your plastic bushings are there.

Add your extra quart.

Reinstall in reverse order.

It's really very easy, nothing is gonna fly out at ya. And for the most part, those bushings take some beating to get them to fall off. So you should be good to go.

As far as the fill hole that fluid drains out of when it's full, yes, it's there on the drivers side. I think it's like a 7/8 or 15/16 nut. The drain is directly on the bottom, and this one is just up above it on the drivers side.


Hope that helps.
 
Reply
Old Mar 25, 2009 | 06:53 AM
  #3  
Jaaaaaaackman's Avatar
Jaaaaaaackman
Thread Starter
|
More Turbo
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2006
Posts: 723
Likes: 13
Thanks RubberDuck ,,,,,, Will do today hope it quiets a loud bearing....
 
Reply
Old Mar 25, 2009 | 07:54 AM
  #4  
powrstrkr's Avatar
powrstrkr
Fleet Mechanic
Joined: Mar 2007
Posts: 1,313
Likes: 6
From: Rio Rancho NM
Has anyone ever figured out how much lean to the passenger side the truck can be parked at to allow that extra qt to be added to the fill hole? Maybe park it with both drivers side tires on a set of ramps?
 
Reply
Old Mar 25, 2009 | 08:08 AM
  #5  
Jaaaaaaackman's Avatar
Jaaaaaaackman
Thread Starter
|
More Turbo
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2006
Posts: 723
Likes: 13
RubberDuck, was your overfill a large plug 3/8 drive female? I have a 3/8 drive female put a 1/2 inch long ratchet with 3/8 adapter and lots of force , its tight won't come out,,,,,,,,, right next to the plug is a smaly allen head bolt am thinking that maybe the allen head is the over flow?????

Thanks for your help......

Powerstrke , if I get the overflow plug out I will fill to the full level put the plug back in and then add the extra quart, no need to put the truck on a tilt...
 
Reply
Old Mar 25, 2009 | 12:01 PM
  #6  
Jaaaaaaackman's Avatar
Jaaaaaaackman
Thread Starter
|
More Turbo
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2006
Posts: 723
Likes: 13
Overfill plug was so tight snapped the 3/8 drive,,,,so I just drained the tranny on my lunch and later will pour in 4 quarts.......

BTW the books say that the PSD , ZF's 3.5 quarts of Mercon full synthetic every other ZF gets regular Mercon......
 
Reply
Old Mar 25, 2009 | 10:13 PM
  #7  
strokin'_tatsch's Avatar
strokin'_tatsch
Hotshot
15 Year Member
Joined: Jun 2007
Posts: 10,008
Likes: 7
From: Austin, TX
this is why i always use a breaker bar to get mine off and even then i usually smash my elbow on the ground!!! haha. As cody said earlier, the fill plug is a 7/8" plug on the driver side. wouldn't think it would be tight enough to break a 3/8 drive, but some ratchets are stronger than others i guess. LoL
 
Reply
Old Mar 25, 2009 | 11:26 PM
  #8  
RubberDuck's Avatar
RubberDuck
Logistics Pro
Joined: Jul 2001
Posts: 4,137
Likes: 41
From: Marble Falls, Texas
Club FTE Silver Member

No female socket on mine. Just a 7/8 bolt head. I normally just hit it lightly with an impact. For some reason they tend to freeze up on there.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski




All times are GMT -5. The time now is 02:53 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE