Busted a leaf...need recommendations!!!!!
I need to replace mine as well and was wondering how hard of a job was it?
Pics would be good.
Thanks
I don't remember where I found it, but I used somebody's write-up in the Excursion section of FTE (lots of pictures). The write-up said that he re-used his u-bolts because he got the wrong size, but I don't recommend that. Everything I've ever read and been told is NEVER re-use the u-bolts (in fact, there's a HUGE warning in the Ford service manual about that as well). The interference I had to remove to do this job is: wheels, lower shock bolt, bumber side bracket, radiator support, front drive shaft (if you have a 4wd), sway bar, whatever the big bar is called that is just behind the bumber valance and had 3 nuts on the front of each frame rail and my track bar (which is a PITA to line back up by the way, make sure your truck is on the ground before you start lining it up).
All in all it took me just over 8 hours to complete (both sides). My old springs (V code) had 177K and 6 years on 'em and with my new springs the front sits about 1/2" higher (I had to re-adjust my mirrors
).I contemplated going up to the X code, but figured that it would be too rough for daily use. The new V codes feel stiffer anyway since my old ones were quite worn, so it feels like I moved up a code anyway. I'll have to wait and see once they settle in to see how much of that 1/2" I'll keep. I wasn't worried about the height anyway, just putting some new ones on.
If anybody is considering doing this here are some of the torque specs you'll need:
Front spring frame mount: 203ft-lb
Rear spring frame mount: 195ft-lb (for where the spring goes into bracket)
Radiator support: 80in-lb
Lower shock mount: 76ft-lb
U-bolt nut: 99ft-lb
Here are the part numbers that I used for my 2003 PSD:
2C3Z-5310-HA V code front spring
F81Z-5705-ZA U-bolt (shackle)
N805480-S462 U-bolt nut
W704660-S426 Front spring mount bolt (beware, this giant bolt runs about $20)
N80765-S441 Nut for front bolt
W500593-S439 Rear sprint mount bolt (spring to bracket mount, NOT bracket to frame)
N800237-S301 Nut for rear bolt
Don't know if this info will help anybody, but at least it's out there for anybody that wants it.
But again I tow loads all day every day with my trucks.
Ford Trucks for Ford Truck Enthusiasts
I'm sore today, but it only cost me $35 and 2 bloody knuckles in labor compared to the $300 the shop wanted (I got a quote as high as $500 for labor alone). I've had the rig for a year and a half, put over 30K on it, hit the trails on the weekend and I've yet to put it in the shop. I've been able to fix everything that's broken and install my mods (more than what I've broken) without paying anybody to do it, but that's why we all bought our 7.3s right...







