Notices
1973 - 1979 F-100 & Larger F-Series Trucks Discuss the Dentsides Ford Truck
Sponsored by:
Sponsored by: Moser

Clutch confusion

Thread Tools
 
Search this Thread
 
Old Mar 13, 2009 | 08:12 PM
  #1  
76F100guy's Avatar
76F100guy
Thread Starter
|
Mountain Pass
Joined: Dec 2008
Posts: 101
Likes: 0
From: Scotts Valley, CA
Clutch issue

When I bought my truck, it had clutch chatter. Pulled everything apart, surfaced the flywheel, and put in a new Sachs clutch kit - the "Long" 3 finger type (same as the original I took out). With the new clutch, it had a high frequency chatter, like nothing I've experienced before. Tore it apart again, and found that one of the clutch fingers was loose (when installed), while the other two were tight.

Got another Sachs. Same issue when installed, so didn't bother putting the tranny in. Got another aftermarket - not a Sachs. This one had two loose fingers when installed.

So, I'm looking for suggestions. Should I go with a "performance" brand, like Zoom, or can I upgrade to a diaphragm pressure plate? If so, what brand do you suggest? I don't abuse my clutches, and this ain't no race truck (300 with a 3 speed). I just want something that's going to work smoothly, and I'm anxious to get this thing back on the road!
 
Reply
Old Mar 13, 2009 | 11:35 PM
  #2  
classicfordman's Avatar
classicfordman
Senior User
Joined: Mar 2009
Posts: 111
Likes: 0
are you sure you put the clutch disk in corectly or?.....ive had similar trouble with my previous f-100 (73 f-100 302 3 on tree)..and i had the clutch disk off center once i got it in line i didnt have any more problems...thats all i know to say about fixing it .......because it sounds like you have had this problem with every brand youve tryed so far, and i never had a problem out of it after i got it centered up..
 
Reply
Old Mar 14, 2009 | 12:55 PM
  #3  
76F100guy's Avatar
76F100guy
Thread Starter
|
Mountain Pass
Joined: Dec 2008
Posts: 101
Likes: 0
From: Scotts Valley, CA
Yes, it's installed correctly. Between my buddy and me, we've done over 100 clutch replacements. First time I've ever experienced anything like this.
 
Reply
Old Mar 14, 2009 | 02:45 PM
  #4  
garypettengill's Avatar
garypettengill
Laughing Gas
Joined: Jul 2002
Posts: 843
Likes: 1
From: USA
Just grabbing at straws here, might it not be the clutch but instead maybe the input shaft bearing on the transmission is having issues. I'm sure you've already looked at the pilot bearing.
 
Reply
Old Mar 14, 2009 | 02:53 PM
  #5  
76F100guy's Avatar
76F100guy
Thread Starter
|
Mountain Pass
Joined: Dec 2008
Posts: 101
Likes: 0
From: Scotts Valley, CA
Originally Posted by garypettengill
Just grabbing at straws here, might it not be the clutch but instead maybe the input shaft bearing on the transmission is having issues. I'm sure you've already looked at the pilot bearing.
Yes, it's a bushing, and it's new.

The trans input shaft bearing is something we hadn't considered. I'll check it out on Monday. Thanks!
 
Reply
Old Mar 14, 2009 | 03:36 PM
  #6  
classicfordman's Avatar
classicfordman
Senior User
Joined: Mar 2009
Posts: 111
Likes: 0
im fixing to change mine over to a standard shift i cant stand auto shifts.. and i just thought id mention the posability of a mis aligned clutch disk because they can be a pain as you well know sometimes..lol
 
Reply
Old Mar 14, 2009 | 05:22 PM
  #7  
RCrawler's Avatar
RCrawler
Postmaster
Joined: Dec 2002
Posts: 3,594
Likes: 2
From: Southern Oregon USA
You're using new clutch kits, not remans right? I have been replacing all of the 3 finger clutches with diaphragm type because they grab more evenly and are less prone to chattering.

Are you torquing the pressure plate down, or just going tight with it?

Try moving the pressure plate around on the flywheel and bolting it down in different locations. See if the loose levers stay in the same position on the flywheel or move with the pressure plate.

Since you installed the second clutch and still had issues with levers before the transmission was installed, I'm wondering if the flywheel is bent or maybe not machined true.

Jason
 
Reply
Old Mar 14, 2009 | 05:53 PM
  #8  
76F100guy's Avatar
76F100guy
Thread Starter
|
Mountain Pass
Joined: Dec 2008
Posts: 101
Likes: 0
From: Scotts Valley, CA
Originally Posted by RCrawler
You're using new clutch kits, not remans right? I have been replacing all of the 3 finger clutches with diaphragm type because they grab more evenly and are less prone to chattering.

Are you torquing the pressure plate down, or just going tight with it?

Try moving the pressure plate around on the flywheel and bolting it down in different locations. See if the loose levers stay in the same position on the flywheel or move with the pressure plate.

Since you installed the second clutch and still had issues with levers before the transmission was installed, I'm wondering if the flywheel is bent or maybe not machined true.

Jason
Yes, new.

Torquing.

Tried that. They move with the pressure plate.

Had the flywheel checked again, after the first machining. It's true.

Looks like we're on the same page I'm going to try a Zoom diaphragm. They've always worked for me in the past. Thanks for the suggestions!
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Mar 14, 2009 | 08:18 PM
  #9  
jacfordf-250's Avatar
jacfordf-250
Senior User
Joined: Jan 2009
Posts: 212
Likes: 0
From: Charlton
is there any play from the chank shaft moving back and forth
 
Reply
Old Mar 14, 2009 | 09:24 PM
  #10  
bmuhlbach's Avatar
bmuhlbach
Cargo Master
15 Year Member
Photogenic
Joined: Dec 2006
Posts: 2,511
Likes: 8
From: hinckley ohio
luk clutchs are good, also thats what most factory clutchs are
 
Reply
Old Mar 14, 2009 | 10:20 PM
  #11  
76F100guy's Avatar
76F100guy
Thread Starter
|
Mountain Pass
Joined: Dec 2008
Posts: 101
Likes: 0
From: Scotts Valley, CA
Originally Posted by jacfordf-250
is there any play from the chank shaft moving back and forth
No, none.

Originally Posted by bmuhlbach
luk clutchs are good, also thats what most factory clutchs are
I'll check 'em out. Not familiar with Luk.
 
Reply
Old Mar 16, 2009 | 06:30 PM
  #12  
76F100guy's Avatar
76F100guy
Thread Starter
|
Mountain Pass
Joined: Dec 2008
Posts: 101
Likes: 0
From: Scotts Valley, CA
Originally Posted by RCrawler
I have been replacing all of the 3 finger clutches with diaphragm type because they grab more evenly and are less prone to chattering.

Jason
Today's hot tip is... diaphragm pressure plate. Put in a Sachs kit (same as Zoom/Perfection/Brute), and it works like a champ, with a fraction of the pedal pressure that the lever type required. The diaphragm works so much better, I don't know why anyone continues to make the lever type.
 
Reply




All times are GMT -5. The time now is 12:30 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE