Notices
Aerostar Ford Aerostar

AWD code 2

Thread Tools
 
Search this Thread
 
Old Feb 18, 2009 | 11:13 AM
  #1  
Bear River's Avatar
Bear River
Thread Starter
|
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
AWD code 2

How many of you have had this code, and what was really needed to resolve this code. The best definition I could look up was vague and couldn't tell me much more than what I already knew, which was that something is wrong with the AWD system.
 
Reply
Old Feb 18, 2009 | 05:12 PM
  #2  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
don't you just love the way Ford technical writers word descriptions
KISS translation of Ford gobldegook below
AWD transfer case clutch connector has failed or clutch coil has failed. no wonder a Ford tail light bulb is $5 at the stealership.
never have seen one of these clutch coils fail so suspect the connector or wiring.
the clutch connector is the 2 wire one on top of the transfer case. can post a picture of the AWD multi connector if you need it.

from Ford Service cd

2 Clutch connector or clutch coil has discontinuity.
GO to Step F1.

E4WD CLUTCH -- TEST F

² F1: BAD OR INTERMITTENT POWER TO CLUTCH
² F2: CLUTCH CIRCUIT SHORT-TO-GROUND
² F3: CONTINUITY TESTING OF CLUTCH CIRCUIT
² F4: VERIFY THE CLUTCH COIL ENGAGES

F1 BAD OR INTERMITTENT POWER TO CLUTCH


l Check the voltage at the clutch connector:

-- Disconnect the clutch harness connector from the clutch line on the transfer case housing.

-- Set the voltmeter to the 20 VDC scale.

-- Turn the ignition switch to on.

-- Shake the clutch harness and check for battery voltage between the clutch connector pin and chassis ground

F2 CLUTCH CIRCUIT SHORT-TO-GROUND


l Check for a short-to-ground on the clutch circuit:

-- Turn the ignition switch off.

-- Disconnect the module harness connector from the module.

-- Set the ohmmeter to the 20 ohm scale.

-- Shake the module harness connector and check the resistance between MHC pin 14 and chassis ground.

Resistance is intermittent or below 1 ohm
REPAIR short-to-ground on the clutch circuit. REFER to the wiring diagrams in this section.

Resistance is above 1 ohm
GO to «F3».



F3 CONTINUITY TESTING OF CLUTCH CIRCUIT


l Check for an open on the clutch circuit:

-- Turn the ignition switch off.

-- Disconnect the module harness connector from the module.

-- Set the ohmmeter to the 20 ohm scale.

-- Shake the module harness connector and check the resistance between MHC pin 14 and pin 13.

Resistance is between 1.5 and 4 ohms
GO to «F4».

Resistance is below 1.5, above 4 ohms
REPAIR open in clutch circuit or REPLACE clutch.

F4 VERIFY THE CLUTCH COIL ENGAGES


l Check the clutch by powering the circuit:

-- Disconnect the module harness connector from the module.

-- Connect Clutch Coil Locking Tool D91T-50-CLT or equivalent to the MHC. If tool is not available, ground MHC pin 13 to ground.

-- Jumper MHC pin 8 to MHC pin 14.

-- Verify clutch engagement by test driving vehicle in tight turns and noticing driveline wind-up (driveline wind-up is noticed through steering wheel feedback or wheel hop).
Clutch engages (driveline wind-up)
REPLACE the control module.

Clutch does not engage (no driveline wind-up)
REPLACE clutch or look for a mechanical failure in the system.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
78_79ford
Explorer, Sport Trac, Mountaineer & Aviator
16
Jan 10, 2023 10:42 PM
thunderbolt427
Escape & Escape Hybrid
3
Jan 13, 2015 09:11 PM
'Josh Patzer
Explorer, Sport Trac, Mountaineer & Aviator
2
Jan 12, 2013 12:32 PM
Vegas Van
Aerostar
15
Dec 27, 2007 07:53 PM
dmack
Brakes, Steering, Suspension, Tires, & Wheels
2
Jun 1, 2002 10:07 AM




All times are GMT -5. The time now is 05:14 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE