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My latest project (light bar)

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Old Feb 11, 2009 | 06:12 PM
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My latest project (light bar)

After alot of looking around at different light bars, only found one that came close to what I was looking for, and it had a $200+ shipping price tag so I figured why not just build my own and be done with it. Bought 2 pieces of 4''x12''x.250'' plate steel at Lowes. Made a cardboard template and traced it onto the plate steel. Used just a standard jig saw with metal blades to cut them out. Had a piece of 1.625'' chromo tube layin around so bent it up, tigged it together, made a few light mounting tabs and here she is. Grand total including paint was about $40 bucks. Let me know what you think. Oh and the lights are just Hella 500's I snagged at wally world for $60 a pair.

 
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Old Feb 11, 2009 | 06:13 PM
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Old Feb 11, 2009 | 06:16 PM
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Old Feb 11, 2009 | 06:17 PM
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cant see anything.



too fast now i can
 
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Old Feb 11, 2009 | 06:17 PM
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ill take one
 
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Old Feb 11, 2009 | 06:18 PM
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How about now?

Sorry about the shotty photogrpy...My fab skills are far superior to my photography LOL
 
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Old Feb 11, 2009 | 06:22 PM
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How'd you bend the bar? Just heat? BTW looks very good, I'm still deciding between this and a bull bar.
 
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Old Feb 11, 2009 | 06:24 PM
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Bent it with an air/hydraulic bender. Im not a fan of a bull bar at all, but thats just IMO.
 
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Old Feb 11, 2009 | 06:27 PM
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Originally Posted by 06silvercrew
Im not a fan of a bull bar at all, but thats just IMO.
Yeah, I know what you mean. Anyway you did a good job, got any pics of it painted?
 
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Old Feb 11, 2009 | 06:35 PM
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Nicely done! Send pics when painted.
 
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Old Feb 11, 2009 | 07:17 PM
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Its drying as we speak! Its going to get powder coated but my guy cant get to it until next week and Im going on vacation fri so I wanted something on it for the mean time.
 
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Old Feb 11, 2009 | 07:29 PM
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Any thoughts on going into production. I would buy one.
 
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Old Feb 11, 2009 | 07:41 PM
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Thought about it but in my limited time and my small shop there is no way I could compete with these:

eBay Motors: FORD SUPERDUTY F150 F250 EXCURSION LIGHT BAR 99 - 09 KC (item 300289491086 end time Feb-25-09 06:17:44 PST)

This is the only one on the market that I liked (thats what I based mine off)
 
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Old Feb 11, 2009 | 08:49 PM
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The finished product......in the rain...lol
 
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Old Feb 11, 2009 | 09:45 PM
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That looks awesome. I was thinking of building one just like it because I can't afford the commercial ones. I want to mount 4 LightForce lights, but I haven't bought them yet; getting laid off sure changed my plans.
 
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