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In lieu of having a micrometer the caps need to fit the holes as follows.
Rear Shaft -1 1/8
Rear to U-bolt - 1''
Front Shaft - 1 1/8
Tranny yoke - 1 1/8
all these are press fit , not with the spring clip thats supposed to go in there. the u joints I have right now are too big to press into the holes and allow the clips to go in
and that exactly what autosmack gave me.... 1 with 3 of each sizes.. but they claim its all they carry so now I need to find a parts store that carries 1.125 press fit caps and eliminate the snap rings
All else fails your idea to take the old one in will get you the part your after. I am partial to napa or other big name supplier they can get the right part with a caliper measurment of the caps and width of the cross.
yeah I think im going to return the "Brute Force" u joints to AZ and take the shaft to Napa to have em check the sizes and see what they have. last thing I need is to have the driveshaft fall out on me when driving
Cup O.D. (4) 1 1/16" // Cup I.D. (4) 11/16"
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Ford part number: C3AZ4635H / Timken part number: 51204 / Dana-Spicer part number: 5409X .. U-Joint
The Napa guys should be able to help you. I have mis-matched driveshafts and changed trannies before, and they have a Spicer book that has all kinds of weird adapter U-joints with all the measurements.
I used a old early 70's bronco slip joint assembly in the front driveshaft of my 80, and they had a u-joint that was narrow one way, and wide the other way to make it fit. If that u-joint ever goes out, that poor guy will be doing the same thing you are.
yep Napa has both but they have to order the front one, they have 3 of the rear ones in stock. someone should sticky this thread incase they ever run into this @#$%pile of a problem lol