Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

electrical nightmare

Thread Tools
 
Search this Thread
 
Old Jan 20, 2009 | 07:58 PM
  #1  
nailed wiring's Avatar
nailed wiring
Thread Starter
|
New User
Joined: Jan 2009
Posts: 5
Likes: 0
electrical nightmare

I have a 99f250 7.3. I was attempting to fix a 3 severed wires from my overdrive switch when I was done and turned the key on wierd things started happening. The windshield wipers came on for 1 swipe the gauges on the instrument cluster arn't working and every time you turn it on the auto door locks go up and down rapidly. The locks continue to do this while driving unless you have your foot on the accelerator then they stop until you take your foot off. My suspision is the GEM module but I don't know if this could cause the gauges not to work. If any one could help I would appreciate any input. thanks
 
Reply
Old Jan 20, 2009 | 08:11 PM
  #2  
miller_feed's Avatar
miller_feed
Hook it, I'll pull it.
Joined: May 2007
Posts: 15,037
Likes: 4
From: Grand Lake, La.
Club FTE Silver Member

I don't know, but this is strange tonight with the new posters and the problems they are having.
 
Reply
Old Jan 20, 2009 | 08:14 PM
  #3  
swaybar's Avatar
swaybar
Senior User
Joined: Mar 2008
Posts: 436
Likes: 1
From: Mass
when my overdrive wires chaffed they blew a fuse "can't tell you the fuse #" but when the fuse blew i lost all gauges.
fixed the wires, changed the fuse, all's good.
don't know if this helps you other than checkin to see if you changed your fuse after the wire repair?
 
Reply
Old Jan 20, 2009 | 08:14 PM
  #4  
triskit16's Avatar
triskit16
Postmaster
Joined: Sep 2008
Posts: 3,220
Likes: 0
From: VA
I concur, Rick. I dont know whats goin on, but welcome to FTE!
 
Reply
Old Jan 20, 2009 | 08:18 PM
  #5  
fxstbchopper's Avatar
fxstbchopper
Fleet Mechanic
Joined: Sep 2006
Posts: 1,329
Likes: 0
From: IN
Welcome to the FTE!!

The door locks going up and down is odd have you checked your fuse for the instrument cluster? Check fuse #16 I think it is.
 
Reply
Old Jan 20, 2009 | 08:23 PM
  #6  
fxstbchopper's Avatar
fxstbchopper
Fleet Mechanic
Joined: Sep 2006
Posts: 1,329
Likes: 0
From: IN
Also check fuse #2 I think it is tied into the cluster as well that and the KAM.
 
Reply
Old Jan 20, 2009 | 08:24 PM
  #7  
F350-6's Avatar
F350-6
Post Fiend
Joined: Mar 2007
Posts: 26,966
Likes: 50
From: Texas
I'm not quite sure how you did this either. Did you disconnect the batteries for any reason before this started happening? If so, double check the connections. I agree with checking the fuses for the instrument cluster, but don't have any clue on the locks acting crazy.

If fixing the OD wires was the last thing you did, then after checking the fuses, I'd unplug those wires to make sure they're not doing anything funny. If you follow the wires from the shift lever onto the column, there's a little plug you can disconnect to rule out your OD issues. Driving with this unplugged will just cause you to lose your OD off function.
 
Reply
Old Jan 20, 2009 | 08:41 PM
  #8  
nailed wiring's Avatar
nailed wiring
Thread Starter
|
New User
Joined: Jan 2009
Posts: 5
Likes: 0
I have checked all fuses under the dash as well as under the hood. I also disconnected the overdrive quick connect and the problems stilled ocurred. I disconnected the batteries touched the + and - together to get rid of stray voltage and had the charging system all tested as well as computer codes, all was good. While doing the original repair I did arc a wire on the steering column and when I was finished my batteries were dead ( maybe a result of the locks going crazy).
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Jan 20, 2009 | 08:51 PM
  #9  
fxstbchopper's Avatar
fxstbchopper
Fleet Mechanic
Joined: Sep 2006
Posts: 1,329
Likes: 0
From: IN
Arcing a wire should have blown a fuse or possibly relay do you happen to know what wire and what it was feeding?
 
Reply
Old Jan 20, 2009 | 09:00 PM
  #10  
nailed wiring's Avatar
nailed wiring
Thread Starter
|
New User
Joined: Jan 2009
Posts: 5
Likes: 0
It was one of the three overdrive control wires but the overdrive light worked after the arc. Do you know if there is a way to test relays I have a dc meter/continuity tester?
 
Reply
Old Jan 20, 2009 | 09:10 PM
  #11  
megawatt00's Avatar
megawatt00
Hotshot
Joined: Jan 2008
Posts: 13,144
Likes: 11
From: Rochdale MA
Club FTE Gold Member
Disconnect your batteries for an hour or so. This will allow the system to "die" and "relearn itself" If this doent' do it then I'm wondering if when the wires shorted out if it sent a spike to the GEM
 
Reply
Old Jan 20, 2009 | 09:22 PM
  #12  
swaybar's Avatar
swaybar
Senior User
Joined: Mar 2008
Posts: 436
Likes: 1
From: Mass
how did you "fix 3 severed wires from your overdrive switch". i mean as far as connecting them back together??
i no those wires are "very" thin.
is it possible there not connected to the right ones?????
 
Reply
Old Jan 20, 2009 | 09:22 PM
  #13  
nailed wiring's Avatar
nailed wiring
Thread Starter
|
New User
Joined: Jan 2009
Posts: 5
Likes: 0
I already tried disconnecting the batteries for over an hour it did not change anything. Have you ever heard of the GEM affecting the gauges? Is a GEM either bad or good? I priced them out at the dealer for $495 do you know of a better source? Is there a way to test the GEM? Thanks to everyone for their input.
 
Reply
Old Jan 20, 2009 | 09:26 PM
  #14  
nailed wiring's Avatar
nailed wiring
Thread Starter
|
New User
Joined: Jan 2009
Posts: 5
Likes: 0
I just wire nutted the overdrive wires together for now, they are three different colors so I know they are right. I am still trying to figure out how to repair them permenantly because when I put the housing back on there is not room for the wire nuts and there is no slack in the wires.
 
Reply
Old Jan 20, 2009 | 09:29 PM
  #15  
fxstbchopper's Avatar
fxstbchopper
Fleet Mechanic
Joined: Sep 2006
Posts: 1,329
Likes: 0
From: IN
As far as I know the Gem is either good or it is bad I don't know of a way to test it. The best way to fix the wires is to solder them back together and use heat shrink on them.
 
Reply



All times are GMT -5. The time now is 01:51 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE