Anyone have any pointers on a 12V conversion?
Anyway, 12 volt conversions:
Lets break the truck down into three electrical subsystem sets: lights; engine, and accessories.
Lights first: All you have to do is replace your 6 volt bulbs with 12 volt. If you are adding turn signals in this conversion, you will have to buy a column turn signal switch and replace you front parking light and rear running light sockets with those that will support a double filiment chassis/contact grounded light bulb (In other words the socket itself is grounded to the light/frame by contact, not by a grounding wire). Your light switch and instrument light toggle do not need to be replaced. They are simple contact type switches. You can use your current high beam switch, starter button, and ignition switch.
Engine: you will need to get a 12 volt coil, points and condenser. Now I have heard that you can use the 6 volt starter if you don't turn it over too long, but I might replace it with a 12 volt if you can. The reason is all of your drawn power and charge power flows through your starter solenoid, and it would be best if you had a 12 volt starter solenoid. One thing I would definately do is buy a GM or aftermarket 12 volt "One Wire" Alternator. Your 6 volt generator and regulator will have to be replaced and it makes life so simple to get rid of the Ford external alternator regulator (and the associated wiring)
Accessories: (If applicable) new cigarette lighter. For your gauges, you can buy little voltage reducers for the back of each gauge, or I have heard Mid fifties sells a unit that reduces the three concerned: gas, oil, temp. The ammeter is an induction loop and can be used as is. For heater motor and wipers (if not vacuum): the heater switch won't take 12 volts through the rheostat and if you have one of the 51 to 55 truck 6 volt electric motors wipers, the switches for those won't deal with 12 volts throught the parking points either. You CAN use these (and your gauges for that matter) by installing a unit called a "Vol-ta-drop" which is a big ceramic resistor that reduces 12 volts to 6 and provides about 10 amps of 6 volt power. That is enough to run heater motor and gauges, but you would need a second unit to run the wipers as well.
I prefere to run each accessory on it's own fuse. You will have to run the power through a fuse block because the circuit breakers on the inst cluster won't provide enough protection.
Basic power has the positive battery cable hooked to the "Battery Lead" of the starter solenoid. Negative battery lead goes to the FRAME, then you will need to add two grounding straps - one from frame to cab, and one from frame to engine.
Hmm lets see - did I leave anything out? If I did, remind me...
Here is a picture of the reducer I prefer for gauges I get mine at C&G, but I think there are variants at all the parts places:
And here is a picture of the Vol-ta-drop:
I have some nice MS Power Point wiring diagrams I built when I rewired. They are in my second gallery. If you would like copies send me a PM (if yo haven't already) with a real e-mail and I'll ship them to you. Theyre nice because you can revise them for you rown system, then yo have drawings always for you your truck - priceless when adding stuff or troubleshooting.
Ok I think that's it - if I've forgotten anything, let me know.
Julie
I think I will keep the Starter as is with one modification, a BFR (Big ____ Resistor).
The truck has a vacuum motor I believe running the wipers.
I would sure will like using the truck the way it was meant to be rather than hot wiring it to move it around.
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The only addition I can think of is to reroute (reverse) the wire in the back of the ammeter since you are going from a positive to negative ground or the ammeter will read backwards. The ammeter on my 49 is a loop on the back but I seem to remember that some other years have 2 terminals and you just reverse the wires at the teminal. I ran 6v starters on 12v on my two earlier flatheads for a number of years without difficulty but at least changing to a 12 V solonoid will reduce the chance of breaking the big spring. I also run my Farmall Cub tracter (my snow fighter) 6 v starter on 12 v. On my 38 woodie, I would challage people to touch the dash mounted starter button without starting the engine. It was a great runner.
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Later Man...
Good point on the Ammeter too - yes that is true reverse the flow.
One other point, I didn't mention and didn't see (but might be here) is that if you are going to use the 6V starter, on a 12V system it requires the same Wattage to turn, which will double the amps required - as Dave elluded to.
SOOOOOOOO, be sure to use the heavy 6V cables going to your starter and from battery to starter solenoid (+) and Frame (-)!
Standard 12 Volt battery cables will not be heavy enough!
J!
SOOOOOOOO, be sure to use the heavy 6V cables going to your starter and from battery to starter solenoid (+) and Frame (-)!
Standard 12 Volt battery cables will not be heavy enough!
J!
Another good point I meant to include but didn't... Thanks for adding that one. You are right, prolonged cranking will definitely smoke the little 12V cables. It really is hard to find the heavier gage cables unless you go to a place that has cables for large trucks and equipment. Any more I find that the ready made cables are pretty junky so I make all of mine using welding cable and a special crimping tool I have with multiple dies for different size terminals and then use heat shrink to seal them from corosion. It ain't cheap but they last forever and the insulation doesn't get brittle and crack.
Later Man...
J!






