Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

Switching over to solid state

Thread Tools
 
Search this Thread
 
Old Dec 28, 2008 | 12:08 PM
  #16  
rmalottwtes30's Avatar
rmalottwtes30
Thread Starter
|
Posting Guru
Joined: Jun 2004
Posts: 1,808
Likes: 0
From: Cincinnati Ohio
Ok a little change I will be mounting it in place of the original solenoid. I have it mounted allready using self tapping screws I lengthened the ground wire and made sure the ground was clean I wire wheeled it attached it also. Attached the Battery wire and attached the orange wires going to the GP's.

When I was removing the wiring harness I noticed back in the back where the old controller is there is a black wire that runs farther down to the driver side on the head, what is this to? I cut the wire to get the harness out...

What Should I do with the original wires going to the controller? Should I just tuck them out of the way?

Right now I am in the process of changing out the Glow plugs with the bullet type and also re soldering new ends on the harness...

HOPE THIS WORKS RIGHT!!!
 
Reply
Old Dec 28, 2008 | 02:06 PM
  #17  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

That should be a ground wire.
Tape the plug up so it can not short out, there are a couple of power wires in it.
After you tape it up, I would zip tie it to the harness so it don't bounce around.
 
Reply
Old Dec 28, 2008 | 03:45 PM
  #18  
rmalottwtes30's Avatar
rmalottwtes30
Thread Starter
|
Posting Guru
Joined: Jun 2004
Posts: 1,808
Likes: 0
From: Cincinnati Ohio
I got my truck running!!! Although I am not sure if it is normal but after the WTS goes off from its initial 8 seconds of being solid, the light and the relay will come on and click off and on about 15 times, then everything is fine...Anything wrong with it?

Also got new CDR valve in a lot less smoke...
 
Reply
Old Dec 29, 2008 | 05:17 PM
  #19  
rmalottwtes30's Avatar
rmalottwtes30
Thread Starter
|
Posting Guru
Joined: Jun 2004
Posts: 1,808
Likes: 0
From: Cincinnati Ohio
Well here is an update on how it started this morning. I say it was about in the mid 20's this morning, and I didn't plug it up. It seemed to start up fine, but it took me two tries to get it going, it usually would fire up on the first try. Would I maybe have a bad GP or maybe a cold solder joint...I'm still glad I got this done!!!
 
Reply
Old Dec 30, 2008 | 05:35 PM
  #20  
rmalottwtes30's Avatar
rmalottwtes30
Thread Starter
|
Posting Guru
Joined: Jun 2004
Posts: 1,808
Likes: 0
From: Cincinnati Ohio
Well for some reason it takes me two tries to start it.
 
Reply
Old Dec 30, 2008 | 11:54 PM
  #21  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

My guess is the extra length and the plug in connector being between the controller and the glow plugs is increasing the resistance slightly, which is in turn making the glow cycle shorter.

Another possibility is you do have a dead plug, and the increased resistance is making the controller more sensetive to the toasted plug.

Third option, one or two of the used plugs are out of range on resistance, causing altered glow times.
 
Reply




All times are GMT -5. The time now is 04:41 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE