Notices
Bronco II Ford Bronco II

Ball Joints 89 BII

Thread Tools
 
Search this Thread
 
Old Dec 18, 2008 | 11:03 AM
  #1  
tommyleea's Avatar
tommyleea
Thread Starter
|
Tuned
20 Year Member
Joined: May 2004
Posts: 334
Likes: 4
Ball Joints 89 BII

I am in the process of replacing ball joints on my BII. Dana 28 with threaded studs. I have a question about my current set up. On the upper ball joint, there is the cotter key, the ball joint nut, and then there is another nut/spacer between the ball joint nut, and the camber adjuster. This extra nut does not screw on to the ball joint stud. It just sits there and spins like it is a spacer of some sort. Doesn't look right to me, but it is the same set up on both sides. Has anyone replaced their ball joints that can feed me some info on this? Thanks

Tommyj

Forgot; it is a 4WD...
 
Reply
Old Dec 18, 2008 | 11:37 AM
  #2  
HappyJack's Avatar
HappyJack
Lead Driver
Joined: Sep 2004
Posts: 7,208
Likes: 8
From: Wichita, KS
Sounds like you are talking about the adjuster cam. That is used to align the front end. They come in a number of different degrees. Zero would be the bore straight up and down. Some times they are stamped 0 or 1 or 2 degrees ect.... As they are turned they will tilt the upper ball joint forward and backwards and move the top in or out for alignment. Mark where they are at and put them back where they are before you changed the ball joints. Below is a pic of two types. They one on the left is stamped 0 degrees. Most times they are not zero.
 
Attached Images  
Reply
Old Dec 19, 2008 | 07:10 AM
  #3  
tommyleea's Avatar
tommyleea
Thread Starter
|
Tuned
20 Year Member
Joined: May 2004
Posts: 334
Likes: 4
Originally Posted by HappyJack
Sounds like you are talking about the adjuster cam. That is used to align the front end. They come in a number of different degrees. Zero would be the bore straight up and down. Some times they are stamped 0 or 1 or 2 degrees ect.... As they are turned they will tilt the upper ball joint forward and backwards and move the top in or out for alignment. Mark where they are at and put them back where they are before you changed the ball joints. Below is a pic of two types. They one on the left is stamped 0 degrees. Most times they are not zero.
Thanks for the info HappyJack. I do have the adjusters, but this nut is sitting between the adjuster and the ball joint nut. It looks like a threaded nut, but the diameter is larger than the ball joint stud. It just slides over it. It looks like maybe it is just taking up space; like there aren't enough threads on the ball joint stud, so this was used to take up the space. Oddly enough they are on both sides. I guess I'll find out when I install the new ball joints. Thanks for the reply.

Tommyj
 
Reply
Old Dec 20, 2008 | 04:31 PM
  #4  
b2_tim's Avatar
b2_tim
Senior User
Joined: Apr 2003
Posts: 385
Likes: 0
Good Luck

Hi Tommy,

I have an 88 but it didn't have the adjusters. Looks like you have it under control. Just put it back the way it came out. I tried to change mine this week, but couldn't get the knuckle to seperate from the TTB arm after removing the bolts. I pounded it good but gave up, they must be fused. Did I miss something?

If you have trouble with the spindle just use chissles at 3 and 9 oclock positions and work it off. Then coat with anti sieze when you re assemble.

Tim
 
Reply
Old Dec 20, 2008 | 05:11 PM
  #5  
HappyJack's Avatar
HappyJack
Lead Driver
Joined: Sep 2004
Posts: 7,208
Likes: 8
From: Wichita, KS
Tim and Tommy and everyone else too, They make a screw on attachment for a slide hammer that screws on the end of the spindle. This is the easy way to remove the spindle. Trying to beat it off one side at a time wedges it in tighter. A couple of blows on the slide hammer and it is pulled straight out. If ya do it this way once you will never want to go back to trying to beating on them. Many rental places will rent slide hammers and some auto parts stores will also if you buy the parts from them.

Tim, I have even had the Knuckle start moving before the ball joint. That can be a mess. You can use heat if you have it. PB Blaster is always worth a try. A bigger hammer migh be what you need. Been a long time since I did work on a 28 but try screwing the nut back on part way and hitting that or see if you can get a pickle fork in between the knuckle and beam. And you should have the adjuster cams. If not There would be a big hole in the top of the knuckle and nothing for the nut to push on.
 
Reply
Old Dec 20, 2008 | 06:18 PM
  #6  
mudslinging79's Avatar
mudslinging79
Tuned
15 Year Member
Joined: Jul 2007
Posts: 296
Likes: 0
was helping my friend swap his jointsd out once, pounding and pounding didnt loosen the balljoint from the base. ended taking it to the tire shop and they had it out in like 2 seconds. found out it helps to pound on the right side...
on my chevy i had to cut the post on the upper joint between the knuckle and mount, then use a bf hammer cause i coukldnt seperate them. they went together at one time, just be persisesnt and you can fix it.
 
Reply
Old Dec 22, 2008 | 09:43 AM
  #7  
tommyleea's Avatar
tommyleea
Thread Starter
|
Tuned
20 Year Member
Joined: May 2004
Posts: 334
Likes: 4
It looks like that extra nut was just used as a spacer. Looking at the new ball joints, the hole for the cotter key will be above the castle nut after tightening.
 
Reply
Old Dec 25, 2008 | 08:15 PM
  #8  
tommyleea's Avatar
tommyleea
Thread Starter
|
Tuned
20 Year Member
Joined: May 2004
Posts: 334
Likes: 4
Ok..Installed the ball joints in the steering knuckle. Installed the steering knuckle and went to tighten down the ball joint nuts. The upper ball joint taper does not press fit into the adjuster nut. The adjuster nut bottoms out on the ball joint body itself. When I turn the steering knuckle side to side, the whole assembly moves with it, stud and all. I am not an expert, but this doesn't seem right to me. I took it apart, and took the adjuster nut out, and slid it over the old ball joint with the same results. The adjuster nut is like a split sleeve. I wonder if they are just one time use items. As you tighten the nut the taper actually spreads the adjuster nut, and you can't reuse it. Any ideas out there? I don't see any notes that state to change the adjuster except for alignment issues. Thanks in advance.

TommyJ
89 Bronco II 4WD
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Dec 25, 2008 | 08:49 PM
  #9  
HappyJack's Avatar
HappyJack
Lead Driver
Joined: Sep 2004
Posts: 7,208
Likes: 8
From: Wichita, KS
Really hard to tell without looking at it. Is it on just the one side that was double nuted? If so can you compare the adjuster from the other side to the problem one? Is there a part number or degree stamped on the adjuster?
 
Reply
Old Dec 26, 2008 | 06:14 AM
  #10  
b2_tim's Avatar
b2_tim
Senior User
Joined: Apr 2003
Posts: 385
Likes: 0
Just an idea I heard

Jack up the knuckle a little to put some pressure on it. Be careful, don't knock if off yur jack stands. I have heard of other with the same problem.
 
Reply
Old Dec 26, 2008 | 09:01 AM
  #11  
tommyleea's Avatar
tommyleea
Thread Starter
|
Tuned
20 Year Member
Joined: May 2004
Posts: 334
Likes: 4
Both sides are the same. The axle is jacked up. The issue I am having, is that the adjuster nut; when removed, slides over the ball joint stud, without any interference. It doesn't hit the taper. It bottoms out on the ball joint body itself. New and old ball joint experience the same results. Cheers
 
Reply
Old Dec 26, 2008 | 10:13 AM
  #12  
HappyJack's Avatar
HappyJack
Lead Driver
Joined: Sep 2004
Posts: 7,208
Likes: 8
From: Wichita, KS
I would pull the adjusters and clean them up and look for any numbers on them. Then if you have some calipers measure the inside of the beam bore and the outside of the ball joint stud. Then go back to where I bought the ball joints and make sure you have the correct ball joints (they weren't boxed wrong) and compare new cams to what you have.

The only other thing I can think to check is if for some reason someone had put a dana 35 in the front in place of the dana 28.

I have a couple of dana 35's but no dana 28's at this time to take measurements of or pictures. The dana 35 has a pinch bolt on top and used the cam on the right pictured in my earlier post.

Here is a link to an auto parts store and available type adjuster cams. Just woundering if you might have a two piece after market cam and part is missing? O'Reilly Auto Parts - Shopping

Are you able to take pics and post them?
 
Reply
Old Dec 26, 2008 | 10:34 AM
  #13  
tommyleea's Avatar
tommyleea
Thread Starter
|
Tuned
20 Year Member
Joined: May 2004
Posts: 334
Likes: 4
Originally Posted by HappyJack
I would pull the adjusters and clean them up and look for any numbers on them. Then if you have some calipers measure the inside of the beam bore and the outside of the ball joint stud. Then go back to where I bought the ball joints and make sure you have the correct ball joints (they weren't boxed wrong) and compare new cams to what you have.

The only other thing I can think to check is if for some reason someone had put a dana 35 in the front in place of the dana 28.

I have a couple of dana 35's but no dana 28's at this time to take measurements of or pictures. The dana 35 has a pinch bolt on top and used the cam on the right pictured in my earlier post.

Here is a link to an auto parts store and available type adjuster cams. Just woundering if you might have a two piece after market cam and part is missing? O'Reilly Auto Parts - Shopping

Are you able to take pics and post them?
That makes sense. I will try and post some pictures. I have the threaded ball joints, not the pinch bolt. Thanks
 
Reply
Old Dec 26, 2008 | 10:39 AM
  #14  
tommyleea's Avatar
tommyleea
Thread Starter
|
Tuned
20 Year Member
Joined: May 2004
Posts: 334
Likes: 4
Originally Posted by HappyJack
Sounds like you are talking about the adjuster cam. That is used to align the front end. They come in a number of different degrees. Zero would be the bore straight up and down. Some times they are stamped 0 or 1 or 2 degrees ect.... As they are turned they will tilt the upper ball joint forward and backwards and move the top in or out for alignment. Mark where they are at and put them back where they are before you changed the ball joints. Below is a pic of two types. They one on the left is stamped 0 degrees. Most times they are not zero.
Mine looks like the one on the right, only it has a split in it from top to bottom like the inner portion on the left picture.
 
Reply
Old Dec 26, 2008 | 11:26 AM
  #15  
HappyJack's Avatar
HappyJack
Lead Driver
Joined: Sep 2004
Posts: 7,208
Likes: 8
From: Wichita, KS
What is suppose to happen is that the part that is split is supposed to go inside a bored hole in the beam. That hole will squeeze the cam and the split will close some. Then as the nut is tightened and moves the cam down the ball joint stud is pulled/pressed into the inside bore of the cam.

So you just need to find where the problem is. If the cam is going down inside the bore and the nut is tighten it should lock in solid. When the nut is loosened the cam is worked free then rotated to fine tune or adjust alignment. Then the nut is tightened again everthing is locked in place. This only happens in the last little bit.

Below is pics of the dana 35 pinch bolt beam end and then the cut off dana 44 beam end and cams. I think the 28 is like the 44 and has the slots cut in the outside of the adjuster (or adjuster housing?). I'm just going from the pics on the auto parts store web site and am not sure is the cams are two peice or not. The cam needs to go all way down in the bore in the end of the beams. And the ball joints need to be fully seated up in the knuckle.
 
Attached Images   
Reply



All times are GMT -5. The time now is 09:08 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE