Glow plug light
Check out some of the messages dealing with wire harness problems or battery connection problems that seem to duplicate what you are seeing.
Lou Braun
Have you pulled any DTC's?
Have you load checked your batteries, etc? (What Lou suggested above)
Low voltages can cause many problems - even cause FICM failure.
What oil are you running?
Recommend 5W40 synthetic - especially for winter
Do you have the Inductive Heat Flash?
This is a "must-have" IMO
Have you checked for wire chaffing?
<TABLE style="WIDTH: 568pt; BORDER-COLLAPSE: collapse" cellSpacing=0 cellPadding=0 width=757 border=0 x:str><COLGROUP><COL style="WIDTH: 568pt; mso-width-source: userset; mso-width-alt: 27684" width=757><TBODY><TR style="HEIGHT: 12.75pt" height=17><TD class=xl25 style="BORDER-RIGHT: #d4d0c8; BORDER-TOP: #d4d0c8; BORDER-LEFT: #d4d0c8; WIDTH: 568pt; BORDER-BOTTOM: #d4d0c8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" width=757 height=17>Wire Chaffing Locations</TD></TR><TR style="HEIGHT: 12.75pt" height=17><TD class=xl24 style="BORDER-RIGHT: #d4d0c8; BORDER-TOP: #d4d0c8; BORDER-LEFT: #d4d0c8; WIDTH: 568pt; BORDER-BOTTOM: #d4d0c8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" width=757 height=17>http://www.thedieselgarage.com/forums/attachment.php?attachmentid=17301&d=1208412696</TD></TR></TBODY></TABLE>
<TABLE style="WIDTH: 568pt; BORDER-COLLAPSE: collapse" cellSpacing=0 cellPadding=0 width=757 border=0 x:str><COLGROUP><COL style="WIDTH: 568pt; mso-width-source: userset; mso-width-alt: 27684" width=757><TBODY><TR style="HEIGHT: 12.75pt" height=17><TD class=xl24 style="BORDER-RIGHT: #d4d0c8; BORDER-TOP: #d4d0c8; BORDER-LEFT: #d4d0c8; WIDTH: 568pt; BORDER-BOTTOM: #d4d0c8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" width=757 height=17>http://www.forddoctorsdts.com/articles/article-05-11.php</TD></TR></TBODY></TABLE>
SOME COMMON CHAFING LOCATIONS ARE: UPPER LEFT VALVE COVER, VALVE COVER BOLT, AND INTAKE BOLTS, UNDER AND NEAR THE FICM.
Here is some information from some TSB's:
"Some 2003-2005 Excursion, 2003-2007 F-Super Duty and 2004-2009 E-Series vehicles equipped with a 6.0L diesel engine may experience no starts, hard starts or rough running when cold and may be accompanied with diagnostic trouble codes (DTCs) P0611, P1378 and / or all 8 injector circuit codes. These symptoms may lessen or disappear when the engine is warm. These conditions may be caused by the Fuel Injection Control Module (FICM) or injector spool valve sticking internally during cold engine operation."
For information: Symptoms of stiction (These conditions are caused by the injector spool valve sticking internally during cold engine operation engine oil temperature) can be improved by using the lightest possible specified weight oil during winter months. Refer to the Owner Guide Information - Diesel Supplement / Maintenance and Specifications / Engine oil specifications.








