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Manual 4WD Problem

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Old Dec 10, 2008 | 05:06 PM
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Manual 4WD Problem

Hi. I have a 97 F250 HD. I'm not sure if a model was made with auto locking hubs, but mine are manual. The 4WD was working fine last winter, but I noticed yesterday that it wasn't.

In 4wd, with the hubs locked, the axles DO NOT spin freely. With the hubs free, the axles DO spin freely. Regardless of whether the hubs are locked, front drive shaft does not spin freely.

In 2wd, with the hubs locked, the driver's axle does not spin freely, but the passenger's does. With the hubs free, both axles spin freely. Regardless, the front drive shaft does spin freely.

So, to me, it seems the hubs are working fine.

When it's in 4wd and the hubs are locked and I goose it, the front shaft spins a lot faster than the axles. This leads me to believe there's a problem in the front differential.

This is an odd model. It has a 5.8L engine. I can't find a repair manual for it. Haynes used to make one (36060), but they changed it and actually removed the info for this year/model.

Does my thought process seem right? Has anyone seen a similar problem with the front diff?

Thanks a lot. Pat

P.S. Forgot to mention that 4wd doesn't work in 4H or 4L.
 
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Old Dec 10, 2008 | 05:14 PM
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From your description everything seems to be working OK.

"When it's in 4wd and the hubs are locked and I goose it, the front shaft spins a lot faster than the axles. This leads me to believe there's a problem in the front differential."

Since your front differential probably has a 3.55 gearset, you would expect the front driveshaft to spin faster than the axle.

Try an operational test of your 4WD system. Lock the hubs, shift into 4HI, and test the system out on a sand or dirt surface. If both the front and rear wheels give traction, you are OK.

Lou Braun
 
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Old Dec 10, 2008 | 05:17 PM
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The differential has it's own ratio (hopefully matching the rear.) The driveshaft should spin 3-4 times for every revolution axles.

With the hubs unlocked and the transfer case in 2wd, both axles and driveshaft should spin by hand. It sounds like pass side hub is failing, once the hubs are locked, the axles must spin at the same rate as the tires.
 
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Old Dec 10, 2008 | 05:25 PM
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The "goosing" was an operational test. The back wheels were spinning like crazy, the front drive shaft was spinning fast.....the front wheels were not receiving power at all.
 
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Old Dec 10, 2008 | 05:30 PM
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Originally Posted by ReAX
The With the hubs unlocked and the transfer case in 2wd, both axles and driveshaft should spin by hand.
Thanks. That's the way it is working. When they're locked, only one spins freely.
 
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Old Dec 10, 2008 | 05:37 PM
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When they are lock, none should spin freely. The hubs engage the splines to connect the wheel hub to short axle. Regardless to how the differential acts, both axles should spin with the wheels when locked.
 
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Old Dec 10, 2008 | 06:17 PM
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lock ur hubs, put the truck in 4WD, and steer all the way in one direction..and drive forward..

ur truck should lurch and buck (not wildly of course) as it gets torquebind.. if ur truck doesnt then u indeed have a problem...
 
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Old Dec 10, 2008 | 06:38 PM
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When I steer to the right and drive forward, I get the lurching. Nothing when I go left.

Could a bad hub on the right side cause both wheels to loose power?
 
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Old Dec 10, 2008 | 11:41 PM
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sounds like ur left side hub isnt engaging...but u stated it was...

do u have access to a hoist or have 4 jackstands ??? if u can get all 4 wheels off the ground u can then easily see whats really going on...

get it up in the air and engage 4WD and see whats going on..

GL with it... def. odd if u only getting torquebind on one side, but can still lock both side hubs in...

it might be possible u have a blown up spider gear inside the diff.. but if u did chances are u'd hear some nasty sounds...
 
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Old Dec 11, 2008 | 05:38 AM
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Sounds to me like one hub is not engaging at all !
 
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Old Dec 11, 2008 | 08:36 AM
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Originally Posted by Pat_D
In 2wd, with the hubs locked, the driver's axle does not spin freely, but the passenger's does.
That's your problem. Passenger-side hub is not locking. It should not spin with the hub locked.
 
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Old Dec 11, 2008 | 09:02 AM
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Thanks for all the advise. I think I'll look at the passenger hub since there definately seems to be a problem with it. Then, I'll put it up on blocks and see what's going on.

What causes the lurching and bucking? From your reactions, it seems like it should do it in both directions.

Thanks again.

Pat
 
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Old Dec 11, 2008 | 09:09 AM
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The lurching and bucking is pretty much normal when in 4 wheel drive and turning left or right at full lock.
 
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Old Dec 11, 2008 | 03:03 PM
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Success!

The gear inside the hub that's pushed when you turn the dial was frozen. Just a lot of gunk built up on it. Took it apart, cleaned it and now everything seems to work fine. I don't quite understand how having one bad hub would stop both front wheels from engaging. Seems like I should just have a 3wd.

At any rate. Thanks again for the help.

Pat
 
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Old Dec 11, 2008 | 03:14 PM
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Because your front axle has an open differential. Since the passenger side hub was not locking onto the axle it made that axle much easier to spin than the drivers side axle that was locked to the hub.

Your truck would do the same thing if your hubs were working and you had one of the front tires on ice, and one on solid ground. It would spin the tire on the ice rather than putting power to the tire with traction.

Installing a limited slid differential or a locking differential makes it so more power gets sent to the wheel that has traction.
 
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