Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

90 F250 electrical gremlin

Thread Tools
 
Search this Thread
 
Old Nov 23, 2008 | 05:37 PM
  #1  
Ken Glenn's Avatar
Ken Glenn
Thread Starter
|
New User
Joined: Aug 2003
Posts: 13
Likes: 0
From: norcal
Exclamation 90 F250 electrical gremlin

Hi all
My truck (that has been the best money I've ever spent) started doing something that must be fixed now.
It will randomly die. Lights, gauges, engine- everything. Its just for a moment then works fine. Its done it at startup, and while on the road. Is it a disconnect like a broken wire etc or a direct short? Where should I start? All connections look and feel fine. Any ideas?

Its a 90 F250HD 351 5Sp 4X4 with ~112,000 miles. I'm the original owner, and have never messed with the wiring other than add a trailer brake 6 years ago. Any comments will be appreciated

Ken
 
Reply
Old Nov 23, 2008 | 05:45 PM
  #2  
IsItFast?'s Avatar
IsItFast?
New User
Joined: Nov 2008
Posts: 14
Likes: 0
check, then double check your grounds (body/engine side and battery side) and the battery post connections. if you can move the battery terminal connections by hand they are not on there well enough.

Make sure the connection to the alternator is clean and tight. Start the truck, and while its idling, wiggle all the connections to see if you can narrow down if it may be a bad or internally corroded cable.
 
Reply
Old Nov 23, 2008 | 06:39 PM
  #3  
deeznuts822's Avatar
deeznuts822
Elder User
Joined: Feb 2008
Posts: 797
Likes: 1
From: ohio
check the grounds at the battery, there should be 2 coming from the core support that ground the fuelpumps , thier known to corrode.
 
Reply
Old Nov 23, 2008 | 06:54 PM
  #4  
jadmt's Avatar
jadmt
Senior User
Joined: Nov 2007
Posts: 275
Likes: 0
I would also check your codes to see if that would give you a clue to what is happening.
 
Reply
Old Nov 24, 2008 | 02:49 AM
  #5  
dave2's Avatar
dave2
Senior User
Joined: Oct 2005
Posts: 446
Likes: 1
From: Germany
If your ground cables are not sealed ends (sometimes, even if they are) the corrosion will work it's way completely through the cable.

Dave
 
Reply
Old Nov 24, 2008 | 08:40 AM
  #6  
Ken Glenn's Avatar
Ken Glenn
Thread Starter
|
New User
Joined: Aug 2003
Posts: 13
Likes: 0
From: norcal
Good morning everyone- Im back. So far its not throwing any codes, and all the connectors are tight and appear to be OK. When I started it to check the EO codes, the glitch showed up. The starter bumped, then everything died. I released the ign, and it worked fine.

I'm going to go over the connectors again, but meanwhile, what could kill the entire electrical like that? I am concerned about a momentary direct short, but wracking my brain doesnt give me any ideas at other possibilities.

Could the ign switch fail in such a way to disconnect all power?

Thanks for the ideas so far, keep em coming please!

Ken
 
Reply
Old Nov 24, 2008 | 08:51 AM
  #7  
dave2's Avatar
dave2
Senior User
Joined: Oct 2005
Posts: 446
Likes: 1
From: Germany
Does it seem like you are turning the key as far as you can turn it in order to start? There was times that mine would kill your fingers trying to get it started, especially on a hot day. The ignition switch down on the column was loose and slipped down a little. Check that out, may be your money maker.


Dave
 
Reply
Old Nov 24, 2008 | 06:02 PM
  #8  
Ken Glenn's Avatar
Ken Glenn
Thread Starter
|
New User
Joined: Aug 2003
Posts: 13
Likes: 0
From: norcal
OK I inspected the ign switch and it looks fine, no smells or heat damage etc (adjusting it to engage properly is kind of a hassle). I even had the alternator checked (at 2 shops multiple times) and its good.

While turning this over in my mind I remembered about 2 months ago I jumped a vehicle, and crossed the cables for a big spark. Is there a main fusible link or fuse somewhere I may have damaged? I'd like to inspect that next.

Lastly a parts guy thinks that the clutch interlock switch *may* be causing all this, think it could?

I much appreciate the comments and interest with this dilemma.

Ken
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Nov 24, 2008 | 09:16 PM
  #9  
lv2race's Avatar
lv2race
Laughing Gas
20 Year Member
Joined: Oct 2005
Posts: 1,226
Likes: 42
From: The OC
Check the fusible links by the starter solenoid. Get someone to help you with the ignition and have them watch your gauges while you wiggle the links. Have them turn the key on, you wiggle or lightly tug on the fusible links, but don't pull too hard. If it is a bad link, it will show itself with the wiggle test.
 
Reply
Old Nov 25, 2008 | 01:10 AM
  #10  
dave2's Avatar
dave2
Senior User
Joined: Oct 2005
Posts: 446
Likes: 1
From: Germany
Originally Posted by Ken Glenn
(adjusting it to engage properly is kind of a hassle).
But, did you do it? Just have toremove the fuse box cover and the 4 or 6 bolts that hold the steering column bracket, the two switch nuts are right there and the switch slides up and down almost 1/2 inch.

Your call.


Dave
 
Reply
Old Nov 25, 2008 | 11:56 AM
  #11  
Ken Glenn's Avatar
Ken Glenn
Thread Starter
|
New User
Joined: Aug 2003
Posts: 13
Likes: 0
From: norcal
Originally Posted by lv2race
Check the fusible links by the starter solenoid. Get someone to help you with the ignition and have them watch your gauges while you wiggle the links. Have them turn the key on, you wiggle or lightly tug on the fusible links, but don't pull too hard. If it is a bad link, it will show itself with the wiggle test.
Well, I just got in from reassembling everything, and I wiggled and tugged, but got nowhere. I'm going to take it for a drive and try and get it to act up.

But, did you do it? Just have toremove the fuse box cover and the 4 or 6 bolts that hold the steering column bracket, the two switch nuts are right there and the switch slides up and down almost 1/2 inch.

Your call.


Dave
Since I don't have a service manual, I turned the key back to the acc position and adjusted it to the correct position and finger tightened the nuts. Then I switched the key to off, and tighted it correctly. I ran it through all the positions several times to verify I had it correct. If theres a proper way, let me know as I prefer using the factory methods as they are "tried and true"

I didn't need to remove the fuse box or anything else, guess I got lucky huh?

This other problem is very troubling, as this is my daily driver and I need the dependability.

Thanks for trying to help me with this

Ken
 
Reply
Old Nov 25, 2008 | 05:39 PM
  #12  
Ken Glenn's Avatar
Ken Glenn
Thread Starter
|
New User
Joined: Aug 2003
Posts: 13
Likes: 0
From: norcal
Well I've tried it out a few times today, and its not acting up. Why do I have a feeling it will when I need to be somewhere on time?

Thanks for all the input and interest, have a happy Thanksgiving everyone (luv that little smilie)

Ken
 
Reply
Old Nov 25, 2008 | 05:47 PM
  #13  
danr1's Avatar
danr1
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 5,670
Likes: 13
From: Sand Lake, MI
You don't have a battery in it that is just a tad to tall allowing the positive post to hit and ground out against the hood when you hit bumps/holes in the road do you?

Just a thought.....
 
Reply
Old Nov 25, 2008 | 07:09 PM
  #14  
Ken Glenn's Avatar
Ken Glenn
Thread Starter
|
New User
Joined: Aug 2003
Posts: 13
Likes: 0
From: norcal
Dan I have a stock Motorcraft bettery in there. The original lasted 11 years, I was so impressed I bought one from Geweke Ford in Yuba City CA for a replacement.



(You guys have the coolest smilies here)

Ken
 
Reply
Old Nov 25, 2008 | 07:23 PM
  #15  
alz's Avatar
alz
Fleet Mechanic
20 Year Member
Joined: Nov 2004
Posts: 1,324
Likes: 4
From: Michigan
Double check your connections at the starter relay(?) on the firewall. I had a similar issue with all electrical components would go out when you turn the key to start. Turn the key back and on a couple times and it would finally go. Turns out there was a little corrosion on the terminals at that relay. Cleaned it all up and secured everything. Good as new.
Although this never happened to me when driving, like yours, give it a shot.
 
Reply



All times are GMT -5. The time now is 08:38 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE