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Odd Starter Problem When Hot

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Old Nov 19, 2008 | 12:50 AM
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Question Odd Starter Problem When Hot

Hi, I usually don't post threads in this forum, but a friend of mine has a SuperDuty with a problem.

His truck has the 7.3 Powerstroke. The issue it has is that sometimes when its hot and it sits a short time before restarting the starter makes a grinding noise before it engages. The only thing I could think of was to tell him to make sure the bolts are not coming loose. Does anyone have any thoughts?
 
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Old Nov 19, 2008 | 09:54 AM
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Could just need a new starter. Depending on the age and use of the truck, the bendix in the starter gets worn and doesn't react as well when the key is turned. Heat tends to put alot of wear on parts and weaken some. The starter is right against the engine so it gets alot of abuse. Just have him replace it.
 
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Old Nov 19, 2008 | 10:36 AM
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yes does sound like it is not engaging all the way due to fatigue and heat. time for a new one before he has to push it.
 
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Old Nov 19, 2008 | 01:37 PM
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I thought it might be on its way out. Thanks for the replies.
 
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Old Nov 24, 2008 | 06:36 PM
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Well, My friend got a new Motorcraft starter the other day. It worked perfect until today. The same problem is still and issue when the truck is warm. Does anyone have any idea what might be going on?
 
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Old Nov 24, 2008 | 08:42 PM
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What did the teeth of the old starter gear look like? Maybe he's got some damage teeth on the flywheel that cause the grinding at certain times, and he's just thinking heat has something to do with it.

The only other thing I can think of to check would be the fender mounted starter relay solenoid. Maybe there's a voltage drop when it gets got that doesn't give the starter enough juice to kick out all the way before it starts spinning.
 
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Old Nov 24, 2008 | 11:53 PM
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Thanks for the input.

I was thinking the same thing about the starter solenoid. Does his 2002 SuperDuty have one?

The old starter gear didn't look real bad. It looked like it had a little wear/rubbing on it.
 
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Old Nov 25, 2008 | 12:53 AM
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I am betting on a bad spot in the flex plate/flywheel just went thru this with mine changed stater and three days later hit bad spot and ground to a start. didnt hurt new stater got the hole thing fixed 540$ parts and labor. dosnt take much wear to lose grip
 
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Old Nov 25, 2008 | 05:07 AM
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Originally Posted by TexasGuy001
Thanks for the input.

I was thinking the same thing about the starter solenoid. Does his 2002 SuperDuty have one?

The old starter gear didn't look real bad. It looked like it had a little wear/rubbing on it.
No. They didn't put the fender mounted one on the 02's. They just have the standard solenoid mounted directly on the starter.
 
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Old Nov 25, 2008 | 05:12 AM
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Thats what I thought about the solenoid. Well, this is the second new starter. The other one was about 6 months old. This problem just started a few months ago and has occured maybe a dozen times. That leads me to believe that it is the fly wheel. If it is from damaged teeth on the flywheel, wouldn't it do it warm or cold. It only happens when its warm.

I forgot to mention this before. I think the truck has about 100K miles on it. It also has new batteries. He says the grinding noise sounds like when someone tries to start a car that is already running.

Is there anything else that could potentially cause this?
 
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Old Nov 25, 2008 | 05:17 AM
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Typically damage to the flywheel is caused by a starter grinding when it starts going out. If someone ignores the grinding and puts off changing the starter, the damage can occur. That's why I asked what the teeth on the old starter looked like.
 
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Old Nov 25, 2008 | 05:32 AM
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I think it is probably the flywheel as well.

I don't really know the condition of the original starter, just the second one and the new one.

Any idea why it only happens when the truck is warm though.
 
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Old Nov 25, 2008 | 05:34 AM
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Originally Posted by ken kenmnedy
I am betting on a bad spot in the flex plate/flywheel just went thru this with mine changed stater and three days later hit bad spot and ground to a start. didnt hurt new stater got the hole thing fixed 540$ parts and labor. dosnt take much wear to lose grip
Did you have this done at a local shop or dealer? Also, how many days was your truck out of comission?
 
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Old Nov 25, 2008 | 09:12 AM
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Heat kills!

OK...I am interested in what it comes down to.....I still say overheated and the bendix is toast.
 
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Old Nov 25, 2008 | 09:33 AM
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....and I'll bet it was a "rebuilt" starter, not new. I'd say remove the starter...look at the theeth on the flywheel thru the hole that the starter came from....but that flywheel has REALLY hard steel. I can remember going thru 5 "new", but rebuilt starters on an old Olsmobile before we hit a "good" one!!
 
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