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Old Oct 26, 2008 | 07:09 PM
  #1  
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This can't be this difficult!

I'm installing a bypass coolant filter system today...got everything installed other than the removal of the 3/8" plug on the water pump (just below the thermostat on the right as I look at it). It looks like a 3/8" plug and it looks like I ought to be able to just tap a small 3/8" breaker bar into it and turn it. I cannot get the end of the breaker into it...tried short extension, tried 3/8" drive ratchet...nothing. I am almost at the point where I begin grinding down a short (2") 3/8" extension until it fits. Please, tell this old geezer what I can't see for myself. Is it a 3/8"? I even tried a 3/8" allen wrench thinking I just can't see well enough anymore. Any help would be appreciated mucho (my Ray Charles smiley)!
 
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Old Oct 26, 2008 | 07:19 PM
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LOLOLOL..... Dang, man!! I would think it would just pop loose with 3/8th ratchet. Don't know what else to tell you.
 
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Old Oct 26, 2008 | 07:20 PM
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Neal,

If it is not the stock pump, but an after market, it may be a metric size allen plug. Just a thought.
 
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Old Oct 26, 2008 | 07:34 PM
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Originally Posted by PaysonPSD
Neal,

If it is not the stock pump, but an after market, it may be a metric size allen plug. Just a thought.
It is the stock pump...I can't see well enough to be sure it is 3/8" square or 3/8" allen. I think in the morning it is grinding time on a cheap 3/8" extension...it is too late to keep at it and I am frustrated .
 
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Old Oct 26, 2008 | 07:35 PM
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Originally Posted by Izzy351
LOLOLOL..... Dang, man!! I would think it would just pop loose with 3/8th ratchet. Don't know what else to tell you.
I can't get the 3/8" drive into it to pop it loose...arrrrrrrrrgh !
 
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Old Oct 26, 2008 | 07:38 PM
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I just put on an Airtex water pump a few months ago, I used a 5/16 allen socket (3/8s drive)to remove the plug. I'm pretty sure I bought the 5/16 allen socket when I did my coolant filter on my OEM pump. Hope this helps you out Neil.
 
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Old Oct 26, 2008 | 08:08 PM
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Have a beer or three Neal. It will be there in the AM. I too need glasses to see a lot of crap now.
 
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Old Oct 26, 2008 | 08:40 PM
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Do what I have done...take a digital picture.

Hey,

Sounds like my life story on mechanical things. My wife wonders why I hesitate to start some jobs, then I remind her of ALL the past jobs when Murphy needed a laugh. At my expense, of course.

What I do if I can't see it is take a digital pic and see what the HECK is going on. Then I know. Just put it on macro (on Sony that means make sure the flower is visible on the view screen) and see what 's up.

Any who, that is how I do one small, little trick.

Donnie
 
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Old Oct 26, 2008 | 08:45 PM
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Originally Posted by lookin71

What I do if I can't see it is take a digital pic and see what the HECK is going on. Then I know. Just put it on macro (on Sony that means make sure the flower is visible on the view screen) and see what 's up.

Any who, that is how I do one small, little trick.

Donnie
Great post Donnie. Those digital cameras can blow it up on the screen for sure. I'm going to rep ya for that.
 
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Old Oct 26, 2008 | 09:02 PM
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I remember using an allen driver on an extension to get that plug out when I installed my water temp gauge. I do not remember the size off hand, but I think Chris is right about it being 5/16.

Drink a beer, Bud. It will be there tomorrow and your muscles will be well rested.
 
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Old Oct 27, 2008 | 09:49 AM
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Originally Posted by nlemerise
I can't get the 3/8" drive into it to pop it loose...arrrrrrrrrgh !
My original w/p had a 5/16" internal square drive plug. I have a Snap On set of sockets for these type plugs. You can grind down the threads of a 3/8" bolt into a square (or use 5/16" square stock) and then turn out the plug with wrench or socket.
 
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Old Oct 27, 2008 | 09:54 AM
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Dang -- 5/16ths?? Why in the hack would they do that?? I haven't pulled mine, but casually looking at it, I would've assumed 3/8ths. Thanks for that tip, Roland!
 
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Old Oct 27, 2008 | 09:55 AM
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Excellent tip Roland, and less $ than grinding down an extension bar! Tried to rep ya, but you know the story.
 
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Old Oct 27, 2008 | 10:54 AM
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Hmmm. I would have swore that I got mine loose with a 3/8" breaker bar. Stock pump as far as I know.
 
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Old Oct 27, 2008 | 11:46 AM
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Originally Posted by mueckster
My original w/p had a 5/16" internal square drive plug. I have a Snap On set of sockets for these type plugs. You can grind down the threads of a 3/8" bolt into a square (or use 5/16" square stock) and then turn out the plug with wrench or socket.
That was the ticket ...5/16" square plug. I ground down a 3/8" bolt with a 3/4" head and it came out like butter. If anyone needs a 5/16"" water pump plug removal tool, just give me a shout. Thanks everyone for the help and advice...what a country (and forum!!!)
 
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