Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

Blower Motor Behaving Badly

Thread Tools
 
Search this Thread
 
Old Oct 21, 2008 | 09:00 AM
  #1  
Blue Brummie's Avatar
Blue Brummie
Thread Starter
|
New User
Joined: Aug 2004
Posts: 11
Likes: 0
Blower Motor Behaving Badly

Hi All,

This morning I experienced a problem that I'd never seen in my past 12 years. I started off on my commute on a relatively chilly New England morning (30 degrees). I had my AC set to Auto as I usually do, and when the engine warmed up a bit, I expected the heat to start pumping out as its always done. After driving a bit, I noted that the heat was coming on, and feeling down in the footwell, I felt a trickle of warm air. I turned up the temp setting with no effect. I then raised the blower motor speed dial up, but nothing happened until I hit the MAX setting. Then, the heat pumped out like a champ. As soon as I dropped the blower speed setting below MAX, the flow dropped to a trickle.

The fact that all the parts appear to be functional (blower, heater core, etc), tells me there's no connectivity (blown fuse, broken wire) or equipment failure.

For background, this is a 1997 Exp with 5.0L, AWD, Eddie Bauer, Auto everything.

Any advice/guidance would be much appreciated.

Thanks,
Erick
 
Reply
Old Oct 21, 2008 | 10:27 AM
  #2  
marragtop's Avatar
marragtop
Posting Guru
Joined: May 2002
Posts: 2,450
Likes: 2
From: Baltimore
Sounds like the blower motor resistor. Check this link.. https://www.ford-trucks.com/forums/1...-help-plz.html
 
Reply
Old Oct 21, 2008 | 10:46 AM
  #3  
Blue Brummie's Avatar
Blue Brummie
Thread Starter
|
New User
Joined: Aug 2004
Posts: 11
Likes: 0
Originally Posted by marragtop
Sounds like the blower motor resistor. Check this link.. https://www.ford-trucks.com/forums/1...-help-plz.html
Thanks Marragtop. That sounds exactly like what's happening to my Exp.

Much appreciated.

Erick
 
Reply
Old Oct 21, 2008 | 11:42 AM
  #4  
marragtop's Avatar
marragtop
Posting Guru
Joined: May 2002
Posts: 2,450
Likes: 2
From: Baltimore
I'd start by checking all fuses and relays that are blower related. They may be more than one.
 
Reply
Old Oct 22, 2008 | 01:16 PM
  #5  
lugnut's Avatar
lugnut
Senior User
20 Year Member
Joined: Feb 2001
Posts: 135
Likes: 0
From: Morgan Hill, CA
Had the same problem w/ the auto temp control on a Thunderbird, and the problem was the blower fan speed control module. The reason that it works on high is that the module is by-passed by a relay when you move the fan speed to High.
mike
 
Reply
Old Oct 23, 2008 | 06:23 AM
  #6  
ukexplorer's Avatar
ukexplorer
Senior User
Joined: Apr 2004
Posts: 117
Likes: 0
Just replaced my blower motor resistor board, what a pain! Virtually impossible to get at. One of the connector blades on the board was completely burned away and the cprresponding connector in the plug was widely spaced, It must have been arcing all its life. Could this be one of the sources of the mysterious spontaneous fires we hear about? Squeezed the connector up in the plug and reassembled with the new resistor board and everythin is OK.

While under the hood I started to look for a reason why my front foglamps weren't working. Switched them on at the switch and as soon as I flipped the lid on the fusebox, they started working again. Tapped each fuse and relay, closed the hood and went for a beer.
 
Reply
Old Oct 23, 2008 | 06:54 AM
  #7  
Blue Brummie's Avatar
Blue Brummie
Thread Starter
|
New User
Joined: Aug 2004
Posts: 11
Likes: 0
Lil help

Since you just went through this pain, would you be so kind as to give me a pointer as to where exactly the motor resistor is located. From a previous email, it sounds like it's in the engine bay, on the passenger's side, but if you could give me a more accurate location to vector me in, I'd appreciate it.

Erick
 
Reply
Old Oct 24, 2008 | 10:12 AM
  #8  
ukexplorer's Avatar
ukexplorer
Senior User
Joined: Apr 2004
Posts: 117
Likes: 0
Erick

Mine is a UK spec right-hand drive vehicle but it sounds like just the opposite way round to a left-hand drive with the exception of battery, fuse box and coolant / washer bottles. Looking from the front of the vehicle at the very small space between the blower motor and the AC condenser, underneath the heavy wiring loom which goes across from the blower motor, you should just see the connector to the resistor board. You may have to tie the loom out of the way to get at the resisters, I did. You will need an 1/4 inch drive 8 mm socket, universal joint, medium and long extensions, and a flexible shaft to get the board out, then you have the joy of unfastening the connector. Surprisingly, it all goes back a lot easier than it came out. Good luck!

TonyK
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Oct 24, 2008 | 03:10 PM
  #9  
marragtop's Avatar
marragtop
Posting Guru
Joined: May 2002
Posts: 2,450
Likes: 2
From: Baltimore
This link may help you in identifying it. AutoZone.com | Vehicle Selection - Year
 
Reply




All times are GMT -5. The time now is 12:22 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 09:39:23


VIEW MORE
story-2
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE