When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Glad I found this site. Im the owner of a 97 ford ranger and my dad has a 96 explorer. We both have a 6 cylinder 4.0L engine in them and both have our check engine lights on. We read the codes and they both have EGR problems. I was about to try to replace the valve but the flarenut on the line doesn't want to budge. Ive seen suggestions about trying to unscrew it when the line is hot - might try that or heating it up - but I wondered what size that flarenut is. I'm sure if I got a crows foot or a line wrench the right size it would help. I'm guessing it's metric - around 25mm because the biggest wrench I have - 1 inch doesn't fit on it does anyone know the best tool for he job?
99% of all EGR codes are a result of a faulty DPFE sensor, or hose issues. Rarely does the valve itself fail. What codes in particular are you getting?
Thanks for trying to help me out - I've read most of the threads about EGR valve trouble and every time you ask, "what were the codes?"... I'm sure everyone like me remembers they have an EGR issue and forgets the codes altogether. Nobody you try to help ever answers you! I figured I'd do something nobody else has and go get you the codes to see what you have to say! I had to go barrow a code reader again to get em - and here they are....
P0401 EGR Flow Insufficient
and
P0171 System Too Lean
go buy a egr gasket and make yourself a plate to plug it, you will get more power as well as better fuel economy. Some body in there infinate wisdon thought adding exhaust into the intake would better the emmissions, yah but at the cost of fuel economy.
EGR has been used for at least 35 years. It may hurt or help gas mileage, depending upon a mixture of things. Compression ratio, combustion chamber design, quench areas, and the list goes on. To flatly say that it hurts mileage and reduces power is a possible overstatement.
The engineers that designed these systems had more education and equipment than I'll see in my lifetime. If they don't know what they are doing, then perhaps we should all go buy horses. But then again, there is a slight pollution problem that we always see after parades...
tom