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Old Sep 2, 2008 | 10:57 AM
  #1  
Truckin4life's Avatar
Truckin4life
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Street Queen to the extr3m3
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From: Lubbock, Texas
I hate my headers.

I put some hooker super comp headers on my truck....
95 250 351w

I am currently on my 3rd set up gaskets for the dang things.
The bolts absolutly will not stay tight. Ive tried blue lock tite, ive tried red lock tite. Im so tired of dealing with this crap. One of my biggest pet peeves is exhaust leaks and this things is horrible. I get it all sealed up and it runs nice for a few days then it starts again, i get that side fixed all is good for a few days then the other side starts... Im to the point now that i want to pull the whole motor. and weld that damn headers to the heads. Am i doing something wrong here, or whats the fix... If its just the nature of the beast, then im layin a bead around it, and if that dont fix it, im gunna blow it up. I am so tired of it. Everytime it starts i want to scream and lite my truck on fire.


So can you help me? What am i doing so wrong?
 
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Old Sep 3, 2008 | 10:30 AM
  #2  
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durk
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The best thing here would be to get locking header bolts. If you don't go that route I would put the new gaskets in, torque the headers to spec, Heat the engine up then let it cool down, retorque, then drive it a day or two and retorque again. I have done this many times and never had a problem.

here is a link to the bolts.... http://store.summitracing.com/partde...2&autoview=sku
 
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Old Sep 4, 2008 | 04:55 PM
  #3  
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bronco521
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any time i have had an issue like this,it was from insufficient support of the exhaust letting it wiggle around,causing the bolts to loosen.i don't use any fancy bolts and have no gasket issues with the collectors or at the head.how much thread is actually going into the head?

i use victor nitroseal header gaskets and snug them up after getting things warmed up good a couple times.
 
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Old Sep 4, 2008 | 10:50 PM
  #4  
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Boba Fett
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Bronco 521 is right. The more your exhaust wigglers the more you will be chasing loose bolts.
 
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Old Sep 4, 2008 | 11:10 PM
  #5  
Truckin4life's Avatar
Truckin4life
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From: Lubbock, Texas
I can grab the exhaust pipes, either one of them and even both of them and try to move them, but cant.
 
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Old Sep 5, 2008 | 12:36 AM
  #6  
1994 F250: 351, C6's Avatar
1994 F250: 351, C6
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What kind of gaskets are you using? The paper ones are garbage, and a lot of the cheap steel ones suck to. Try the Mr. Gasket CopperSeal gaskets.
 
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Old Sep 7, 2008 | 01:42 PM
  #7  
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doug1222556
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Originally Posted by Truckin4life
I can grab the exhaust pipes, either one of them and even both of them and try to move them, but cant.
Whimp!!!! Where did you try wiggling? You need to try in several places. +1 on the gaskets and if need be the locking header bolts. What kind/brand of bolts are you using now? What kind of shape are your motor mounts in?
 
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Old Sep 8, 2008 | 09:41 PM
  #8  
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Boba Fett
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I have never had luck with them..... I like the fell pro header gaskets, never had issues with them.

You need to look at where the exhaust is secured. Remember the stock system was secured most likely for manifolds, and did not have all the secure points needed for headers.


I like to get a clamp 2 of 2.5 feet from the header collector and then right before or right after the muffler.

Remember trying to shake the system with your hand when it is cold on the driveway is not nearly the same force when rumbling along a rough bumpy road!
 
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Old Sep 8, 2008 | 09:51 PM
  #9  
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quaddriver
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keep this in mind - under load - if towing or someting else 'heavy' - the engine is going to move on the mounts. nutting you can do about that.

a firmly grasped exhaust will exacerbate the problem.

shortys into a y pipe actually helps a bit...

try Mg gasket with the steel mesh core.

if that fails, go copper. go 12pt arp bolts or use a stud/nut mounting and torque em up. but 3/8-16 bolts aint gonna take too much to strip out the mush they are in (double pox if the heads are aluminum)

another thing you can do is fix the flange so its not tube to the block (which cut into the gasket) and the header flange is just a mounting plate. how? weld GOOD beads from all tubes to the outside of the flange, then have a machine shop surface the tube end flat with the flange. very flat. do it right and you wont need any gaskets.
 
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Old Sep 10, 2008 | 11:01 AM
  #10  
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i have had great success using 1" long header bolts. also try to retighten after you have put a few miles on the them.
 
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