Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Trailer Brakes (wiring)?

Thread Tools
 
Search this Thread
 
Old Aug 27, 2008 | 08:09 PM
  #31  
jhand124's Avatar
jhand124
Thread Starter
|
Posting Guru
Joined: Oct 2007
Posts: 2,225
Likes: 1
From: Farmington, Minnesota
Club FTE Gold Member
Originally Posted by aldridgec
Hey Jason,

I've dealt with lots of trailer brake issues.
There should be a ground from the trailer connector on the truck side to the truck frame. The brake controller should also have a ground as well, that is part of the truck connector normally but who knows if yours has been spliced in.
The 7 pin is spliced into the factory harness and I think it is using that as a ground. The prodigy is plugged into the factory harness and must be using that as a ground. There are no actual grounds to the frame that I can see.
 
Reply
Old Aug 27, 2008 | 08:14 PM
  #32  
zx250's Avatar
zx250
Of the next Riffraff East
Joined: Oct 2004
Posts: 8,679
Likes: 2
From: Concord NC
Club FTE Gold Member
It is going to be a pain, but I think I would pull the spice apart and redo it. Got a feeling that you will find corrosion on one or more of your spices.
 
Reply
Old Aug 27, 2008 | 08:15 PM
  #33  
white Buffalo's Avatar
white Buffalo
Post Fiend
Joined: Sep 2006
Posts: 7,426
Likes: 6
From: Sioux Falls, SD
Does the trailer have lights? The reason I ask is it sounds like you might not be getting power at the 7 pin connector. If the trailer has lights at least you can verify the power source is connected.

Good write up/explanation Chris.
 
Reply
Old Aug 27, 2008 | 08:44 PM
  #34  
white Buffalo's Avatar
white Buffalo
Post Fiend
Joined: Sep 2006
Posts: 7,426
Likes: 6
From: Sioux Falls, SD
Originally Posted by jhand124
I tested between the ground prong and the brakes prong with the manual lever all the way over and go 13.5 volts. With the controller all the way up and the brakes pressed I got 4.5v. Seems to be a controller problem maybe.



These readings are correct from the #1 and #2 pins in the diagram above. But in addition you should be getting 12V+ from the Power pin (#4 and #1) on the 7 pin connector with the ignition on. So, I am a little confused. You are getting a reading from the #2 pin and not from the #4?
 
Reply
Old Aug 27, 2008 | 08:49 PM
  #35  
jhand124's Avatar
jhand124
Thread Starter
|
Posting Guru
Joined: Oct 2007
Posts: 2,225
Likes: 1
From: Farmington, Minnesota
Club FTE Gold Member
Yeah everything works, but the brakes seem to be at half power when hooked up to my truck.

I took apart the 7 pin connector too get a look at the wiring behind it. Lo and behold the to bottom connections are rusted to he!!, and those are the ground and the brakes.

So I am going start by replacing the 7 pin, should I get a factory one that plugs in to the harness? Or do they make after market ones with a plug that are make/model specific.
 
Reply
Old Aug 27, 2008 | 08:51 PM
  #36  
jhand124's Avatar
jhand124
Thread Starter
|
Posting Guru
Joined: Oct 2007
Posts: 2,225
Likes: 1
From: Farmington, Minnesota
Club FTE Gold Member
Originally Posted by white Buffalo



These readings are correct from the #1 and #2 pins in the diagram above. But in addition you should be getting 12V+ from the Power pin (#4 and #1) on the 7 pin connector with the ignition on. So, I am a little confused. You are getting a reading from the #2 pin and not from the #4?
I'm getting no reading from #4 to a shiny spot on my frame. Which makes no sense because I have power to the lights on the trailer.
 
Reply
Old Aug 27, 2008 | 09:07 PM
  #37  
white Buffalo's Avatar
white Buffalo
Post Fiend
Joined: Sep 2006
Posts: 7,426
Likes: 6
From: Sioux Falls, SD
OK, if your trailer lights are working then you should have 12V+ from the #3 pin to ground (either #1 or shiney spot).

That should give you good voltage on pins #3 and #2. 5 & 6 you should see the voltage flicker off & on with the directionals. But use pin 1 (ground) when you test the other pins to make sure your connections are good to the 7 pin connector. That should leave you with #4 being the only pin without voltage.
 
Reply
Old Aug 27, 2008 | 09:09 PM
  #38  
white Buffalo's Avatar
white Buffalo
Post Fiend
Joined: Sep 2006
Posts: 7,426
Likes: 6
From: Sioux Falls, SD
Originally Posted by jhand124
Yeah everything works, but the brakes seem to be at half power when hooked up to my truck.

I took apart the 7 pin connector too get a look at the wiring behind it. Lo and behold the to bottom connections are rusted to he!!, and those are the ground and the brakes.

So I am going start by replacing the 7 pin, should I get a factory one that plugs in to the harness? Or do they make after market ones with a plug that are make/model specific.

oops, should have read this first....... Sounds like you go the culprit! Good call Barry
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Aug 27, 2008 | 09:14 PM
  #39  
jhand124's Avatar
jhand124
Thread Starter
|
Posting Guru
Joined: Oct 2007
Posts: 2,225
Likes: 1
From: Farmington, Minnesota
Club FTE Gold Member
Originally Posted by white Buffalo
OK, if your trailer lights are working then you should have 12V+ from the #3 pin to ground (either #1 or shiney spot).

That should give you good voltage on pins #3 and #2. 5 & 6 you should see the voltage flicker off & on with the directionals. But use pin 1 (ground) when you test the other pins to make sure your connections are good to the 7 pin connector. That should leave you with #4 being the only pin without voltage.
So the #3 is my 12v, interesting. Do you know of a good source for a new 7 pin?
 
Reply
Old Aug 27, 2008 | 09:21 PM
  #40  
white Buffalo's Avatar
white Buffalo
Post Fiend
Joined: Sep 2006
Posts: 7,426
Likes: 6
From: Sioux Falls, SD
Originally Posted by jhand124
So the #3 is my 12v, interesting. Do you know of a good source for a new 7 pin?
If it is wired correctly you should only get 12V from the #3 when the lights are turned on from inside the cab. When the lights are off it should be zero. That is one thing a would verify when you get the new 7 pin connector - make sure all the wiring is correct if it was done before you had the truck. Also, you should have 12V on pin #4 when the ignition is on.

Not sure what source to recommend for a 7 pin connector. You can get them anywhere. I got one from a RV dealer and mounted it inside the drivers side bed wall to make it easy to plug my 5th wheel in.
 
Reply
Old Aug 27, 2008 | 09:23 PM
  #41  
white Buffalo's Avatar
white Buffalo
Post Fiend
Joined: Sep 2006
Posts: 7,426
Likes: 6
From: Sioux Falls, SD
edit - double post sorry
 
Reply
Old Aug 27, 2008 | 09:24 PM
  #42  
joegebff's Avatar
joegebff
Gone Fishin for Mark
Joined: Nov 2004
Posts: 1,354
Likes: 2
From: West of Houston
Club FTE Silver Member

Jason, I've been fishin way too much to comment tonight. I'll check back in the morning. You probably don't need to replace the whole pigtail. Just clean the connections or replace the plug. It's available at any parts house or Wal-Mart.
Bear in mind that sometimes the #4 is NOT even hooked up on the truck side and if you don't need a 12v source constant to the trailer, it does'nt need to be.
 
Reply
Old Aug 27, 2008 | 09:26 PM
  #43  
jhand124's Avatar
jhand124
Thread Starter
|
Posting Guru
Joined: Oct 2007
Posts: 2,225
Likes: 1
From: Farmington, Minnesota
Club FTE Gold Member
Originally Posted by white Buffalo
If it is wired correctly you should only get 12V from the #3 when the lights are turned on from inside the cab. When the lights are off it should be zero. That is one thing a would verify when you get the new 7 pin connector - make sure all the wiring is correct if it was done before you had the truck. Also, you should have 12V on pin #4 when the ignition is on.
OK I get it, yeah something else if wrong the the splice then, because I get nothing at #3 with the ign on. But I sill get 13.5v between the rusty 1 & 2 with the manual lever pushed.
 
Reply
Old Aug 27, 2008 | 09:27 PM
  #44  
white Buffalo's Avatar
white Buffalo
Post Fiend
Joined: Sep 2006
Posts: 7,426
Likes: 6
From: Sioux Falls, SD
Correct, the #4 is not needed for the brakes or the trailer lights. It's a seperate power source. But you might consider wiring it in if you ever need it.
 
Reply
Old Aug 27, 2008 | 09:29 PM
  #45  
white Buffalo's Avatar
white Buffalo
Post Fiend
Joined: Sep 2006
Posts: 7,426
Likes: 6
From: Sioux Falls, SD
Originally Posted by jhand124
OK I get it, yeah something else if wrong the the splice then, because I get nothing at #3 with the ign on. But I sill get 13.5v between the rusty 1 & 2 with the manual lever pushed.
#1 and #2 sound correct. But you should only get voltage to #3 when the light are turned on in the cab.
 
Reply



All times are GMT -5. The time now is 04:47 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE