Notices

2004 F250 headers

Thread Tools
 
Search this Thread
 
Old Aug 4, 2008 | 11:53 PM
  #1  
durangoford's Avatar
durangoford
Thread Starter
|
New User
Joined: Aug 2008
Posts: 4
Likes: 0
2004 F250 headers

First post! I'm sure this has been posted before but I have a question regarding my new truck! I bought a 2004 f250 4x4 with a 5.4 4inch lift and some 35's it has a airaid intake and a cat back system. The power is a little less then I hoped and revs alittle high on the freeway so I'm hoping a little extra power will help low end torque as well as fuel mileage on the freeway. i'm looking at some JBA shorties just want to know if anyone knows if they are worth it? Will I really see any power gains or mileage improvement? thanks
 
Reply
Old Aug 5, 2008 | 09:43 AM
  #2  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
You should see some noticeable gains, it will compliment what you have already done nicely. I do recommend the JBAs, very good quality, well designed. Might I suggest getting a Bama tuner to compliment the package as well. Most the things you have done will not help economy much, but the tuner can.
 
Reply
Old Aug 5, 2008 | 01:01 PM
  #3  
durangoford's Avatar
durangoford
Thread Starter
|
New User
Joined: Aug 2008
Posts: 4
Likes: 0
thanks! I have heard mixed reviews with programmers in gas motors but in my case would really be looking for something to help shifts points more so then engine management.You suggest Bama? never heard of it but i will do someresearch. also my truck has 3.73 gears would 4.10 be better? I'm not sure how my lift and tires would play a factor? I think I'm going to do the headers! should I buy them new or try to find some on ebay?
 
Reply
Old Aug 5, 2008 | 06:18 PM
  #4  
dkf's Avatar
dkf
Hotshot
Joined: Mar 2007
Posts: 10,101
Likes: 40
From: Pa
Originally Posted by durangoford
thanks! I have heard mixed reviews with programmers in gas motors but in my case would really be looking for something to help shifts points more so then engine management.You suggest Bama? never heard of it but i will do someresearch. also my truck has 3.73 gears would 4.10 be better? I'm not sure how my lift and tires would play a factor? I think I'm going to do the headers! should I buy them new or try to find some on ebay?
3:73s are hurting you big time with those 35s. 4:30s and stock 31.5" or 32" tires are absolutly great for towing and getting power to the ground. I would STRONGLY recommend doing a gear change before you do anything else. For best performance you will want to have a set of gears with your 35s that are equal to stock 32" tires with 4:30 gears. You will want a set of 4:56 or 4:88 gears with your 35" tires.(4.56 gears would probably suit you best) With your 35s and 3:73 rear your essentially running 3.40 gears which is horrible for performance and puts extra load on the engine which reduces mpgs. Heres a link to the FTE tire calc. Automotive Calculators offer to you by Ford Trucks Enthusiasts | www.ford-trucks.com

Headers and Ebay y-pipe help perk the engine up a bit but they are NOwhere near to what a proper regear will do.

I'm running 33s and have 3:73 gears on my 04' 6.8l SD. I plan to swap gears to 4:30s and a detroit truetrac next year.
 
Reply
Old Aug 5, 2008 | 06:31 PM
  #5  
durangoford's Avatar
durangoford
Thread Starter
|
New User
Joined: Aug 2008
Posts: 4
Likes: 0
what should I expect to pay for a gear swap? so 4.56? should I buy gears then have a shop install?or just take it in and get it done all together or attempt on my own?? also how do i verify that i have 3.73? I'm pretty sure I do but i guess I'm not 100% certain? thanks
 
Reply
Old Aug 6, 2008 | 07:28 AM
  #6  
Truckin4life's Avatar
Truckin4life
Street Queen to the extr3m3
Joined: Jan 2005
Posts: 4,554
Likes: 3
From: Lubbock, Texas
gearing is bringing down the mileage, with the 35"s if you plan to go no bigger than 4.10"s will do the trick, still let you tow and you will still maintain some mileage up top. To much higher and your truck will have to rev higher to maintian crusing speeds. Headers will work well with whats already been done, and i suggest the tuner too. You may want to make sure that your truck has'nt already been regeared, by the way it sounds you bought it in its current condition? My mind is dead right now, but im sure there is away to see what gear size you have if you take off the diff cover. That could explain the high rev's at crusing, or if the gearing is to low then the truck isn't shifting into over drive which is also causing the high rev's at crusing, re gearing is pretty spendy, figure around 800 ish per axle, parts included.
 
Reply
Old Aug 6, 2008 | 08:59 AM
  #7  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
There is a replacement y-pipe for your application that would be a good idea for your application. DFK has the link, or just search for it on ebay. It fits the V10 too.
 
Reply
Old Aug 6, 2008 | 11:08 AM
  #8  
dkf's Avatar
dkf
Hotshot
Joined: Mar 2007
Posts: 10,101
Likes: 40
From: Pa
Originally Posted by durangoford
what should I expect to pay for a gear swap? so 4.56? should I buy gears then have a shop install?or just take it in and get it done all together or attempt on my own?? also how do i verify that i have 3.73? I'm pretty sure I do but i guess I'm not 100% certain? thanks
It all depends on which shop you go to. Expect to pay no more than $2k for a proper gear change in both axles with new parts and labor. That price should also include new bearings and seals which I would do while your in there, thats what I'm doing when I swap gears and till then I'll probably have a little over 40k miles on my truck. If you have a good 4X4 shop in your area talk with them and get some quotes. If you have to you can buy the parts and just have them installed.

As to determine the gear ratio, it is in the code on the door. Also with stock 32" tires and 3;73 gears I was running at 2k rpm @ 70mph in OD with my truck. (4spd AOD)

I think you'll be super happy with 4:56 gears, they will make your truck come alive.

Heres a link to the SD tech folder. You can decifer your VIN # and find out what the numbers and letter of you VIN mean thus finding out which gears your truck came with from factory. https://www.ford-trucks.com/forums/4...tml#post863209
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Aug 6, 2008 | 06:49 PM
  #9  
durangoford's Avatar
durangoford
Thread Starter
|
New User
Joined: Aug 2008
Posts: 4
Likes: 0
yep i have 3.73 limeted-slip. I'm not super worried about towing I only plan on towing a mid sized boat with it and maybe a 20ft trailer with my 67' bug on it so really not too much weight what would be the best gear for typical freeway driving? say 75mph and I want 2000rpm? as it stands it jumps back and forth from OD to 3rd 1900rpm to 2600-2800rpm all down the freeway Im not racing anyone on the freeway so 75 is good for me lately 65-70 is best for the rpm's. Maybe gears are more then what I need cost to payoff ratio wise? I saw the y-pipe very cool I will be buying it when i return home from vacation next week. Also i found the diablo predator tuner but not the BAMA for my truck? sounds like the tuner will be the best for me i can adjust the shift points that best suit my needs right? as it stands now it will be headers,tuner and y-pipe. when i get headers should i find one with a whole new down y-pipe or just get the headers from JBA and the y-pipe off ebay. thanks for everything!!
 
Reply
Old Aug 7, 2008 | 08:41 AM
  #10  
dkf's Avatar
dkf
Hotshot
Joined: Mar 2007
Posts: 10,101
Likes: 40
From: Pa
Originally Posted by durangoford
yep i have 3.73 limeted-slip. I'm not super worried about towing I only plan on towing a mid sized boat with it and maybe a 20ft trailer with my 67' bug on it so really not too much weight what would be the best gear for typical freeway driving? say 75mph and I want 2000rpm? as it stands it jumps back and forth from OD to 3rd 1900rpm to 2600-2800rpm all down the freeway Im not racing anyone on the freeway so 75 is good for me lately 65-70 is best for the rpm's. Maybe gears are more then what I need cost to payoff ratio wise? I saw the y-pipe very cool I will be buying it when i return home from vacation next week. Also i found the diablo predator tuner but not the BAMA for my truck? sounds like the tuner will be the best for me i can adjust the shift points that best suit my needs right? as it stands now it will be headers,tuner and y-pipe. when i get headers should i find one with a whole new down y-pipe or just get the headers from JBA and the y-pipe off ebay. thanks for everything!!
Going with 4:56 gear with your 35" tires you should be running about 2200-2300rpm in OD at 70mph. The rpm may seem high BUT you will actually get better mpg and much better performance on the highway (as well as around town) because you won't be shiftingg in and out of OD all the time. The way your set up now the engine is constantly struggling to stay up to speed and will have to shift to maintain the speed. Going to the 4:56s will allow you to run in OD longer without shifting all the time which will help mpgs and also help your tranny last longer. A high engine load really sucks fuel even at a lower rpm. The modular motors can rev and like it.

For a tuner I recommend SCT with a custom tune thats what I run and its very flexible and works great. I got my tunes from Mike at 5star tuning. www.5startuning.com

I would go with the 4:56 gears, SCT tuner and Ebay y-pipe. You can hold off on the headers. The 3 items I listed will make your truck come alive.
 
Reply
Old Aug 9, 2008 | 08:10 AM
  #11  
150ford's Avatar
150ford
Post Fiend
Joined: Feb 2004
Posts: 5,378
Likes: 3
From: nebraska
Great post DKF. Yup gears should be top proirity one your truck that will make a huge difference on your power. Hey welcome to the site. Hey bud your truck sounds like a nice one Post a pic off it when you can. Good Luck with everything on your truck. Hope you get the desired results.
 
Reply
Old Aug 9, 2008 | 01:38 PM
  #12  
lariat97's Avatar
lariat97
Post Fiend
Joined: Jun 2005
Posts: 7,047
Likes: 2
From: North west La
Club FTE Gold Member
I had the JBA shorty headers on my 97 F150. They didn't add enough power to be worth the cost.I got no gains at the track after I put them on. Plus they are a bear to install. I'd use a set of long tube headers if you want more power. The guys above are right. Your tall tires & 3.73 gears are the cause of your power loss. I bet you can put stock tires on the truck & have plenty of power.
 
Reply
Old Aug 10, 2008 | 12:50 AM
  #13  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
Your JBA shorty headers probably offered no gains because something else in the system was not right. A system is only as good as its weakest component. Shorty headers are noticeable improvement over stock manifolds, and compliment tuners nicely.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
l_reason
1961 - 1966 F-100 & Larger F-Series Trucks
63
Dec 23, 2022 09:45 PM
qualityfishing
1999 - 2016 Super Duty
24
Apr 5, 2017 10:05 PM
BkoBoss351
1987 - 1996 F150 & Larger F-Series Trucks
0
Oct 26, 2015 12:18 PM
medusa
1997 - 2003 F150
2
Jun 5, 2014 11:11 AM
fgary
1999 - 2016 Super Duty
29
Dec 9, 2010 03:41 PM




All times are GMT -5. The time now is 12:34 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE