Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

Code P0401

Thread Tools
 
Search this Thread
 
Old Aug 3, 2008 | 04:36 PM
  #1  
rickyjperez's Avatar
rickyjperez
Thread Starter
|
New User
Joined: Aug 2008
Posts: 6
Likes: 0
Code P0401

I have a 2000 ford expedition and I have replace all gaskets in the manifold and check engine light still comes on, I have replace all egr part except for the egr position sensor. Does anyone know if that goes out as my check engine light stays on
 
Reply
Old Aug 4, 2008 | 11:18 AM
  #2  
pdqford's Avatar
pdqford
Logistics Pro
20 Year Member
Liked
Loved
Joined: Jan 2001
Posts: 3,740
Likes: 37
From: Central NYS
Originally Posted by rickyjperez
Does anyone know if that goes out as my check engine light stays on
What code, if any, is currently set?
 
Reply
Old Aug 4, 2008 | 11:37 AM
  #3  
rickyjperez's Avatar
rickyjperez
Thread Starter
|
New User
Joined: Aug 2008
Posts: 6
Likes: 0
The code is P0401
 
Reply
Old Aug 4, 2008 | 11:43 AM
  #4  
kailor's Avatar
kailor
Tuned
Joined: Dec 2006
Posts: 344
Likes: 0
From: huntsville, alabama
P0401 Insufficient EGR Flow.
I would completely remove the throttle body and clean all ports out.
I would also check for a cracked elbow (trace from pcv valve to back of intake/throttle body) behind the intake manifold.
 
Reply
Old Aug 4, 2008 | 11:45 AM
  #5  
pdqford's Avatar
pdqford
Logistics Pro
20 Year Member
Liked
Loved
Joined: Jan 2001
Posts: 3,740
Likes: 37
From: Central NYS
My guess would be the DPFE, but depending on the miles on the vehicle you may have some carbon build up in the EGR passages.

But wait! You had the intake off to replace the gaskets: how did the EGR passages look?
 
Reply
Old Aug 4, 2008 | 11:48 AM
  #6  
rickyjperez's Avatar
rickyjperez
Thread Starter
|
New User
Joined: Aug 2008
Posts: 6
Likes: 0
it was clogged and we cleaned off and already replaced the DPFE
 
Reply
Old Aug 4, 2008 | 01:07 PM
  #7  
KingRanchMan02's Avatar
KingRanchMan02
Posting Guru
Joined: Oct 2005
Posts: 2,209
Likes: 1
From: Louisville, Kentucky
Club FTE Silver Member

This thread is a good discussion on the P0401 DTC. Also, do not use aftermarket DPFE sensors. Motorcraft only as the aftermarket ones do not get updated like the new parts from Ford. Good luck!

https://www.ford-trucks.com/forums/248921-diagnostic-code-p0401-insufficient-egr-flow.html
 
Reply
Old Aug 4, 2008 | 01:13 PM
  #8  
rickyjperez's Avatar
rickyjperez
Thread Starter
|
New User
Joined: Aug 2008
Posts: 6
Likes: 0
ok i will try the ford part as i have replaced the dpfe twice but after market
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Aug 8, 2008 | 10:06 PM
  #9  
rickyjperez's Avatar
rickyjperez
Thread Starter
|
New User
Joined: Aug 2008
Posts: 6
Likes: 0
OK i have put the DPFE from Ford and lets see what happens.
 
Reply
Old Aug 9, 2008 | 12:57 PM
  #10  
a64armt's Avatar
a64armt
Senior User
Joined: Apr 2004
Posts: 140
Likes: 0
If the problem returns, see if these pages help.

http://home.coastalnow.net/~a64armt/...401/Slide1.JPG
http://home.coastalnow.net/~a64armt/...401/Slide2.JPG
http://home.coastalnow.net/~a64armt/...401/Slide3.JPG
http://home.coastalnow.net/~a64armt/...401/Slide4.JPG
http://home.coastalnow.net/~a64armt/...401/Slide5.JPG

Having a multimeter and vacuum pump/gauge will make quick work of the 401 code. Since you say you replaced most components in the system, I am betting you have a broken vacuum line or a clogged EGR passage.

I had a broken vacuum line up against the passenger firewall when I wrote these proceedures.

Vincent
 
Reply
Old Aug 10, 2008 | 10:58 AM
  #11  
pdqford's Avatar
pdqford
Logistics Pro
20 Year Member
Liked
Loved
Joined: Jan 2001
Posts: 3,740
Likes: 37
From: Central NYS
Vincent, Very nice write up........
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
davenpt
2004 - 2008 F150
21
Jul 7, 2014 01:33 PM
timbo65
1968-Present E-Series Van/Cutaway/Chassis
22
Aug 18, 2007 01:15 PM
lm1d
1997 - 2003 F150
1
Dec 1, 2004 12:01 PM
dcale101
1983 - 2012 Ranger & B-Series
30
Nov 19, 2004 06:05 PM
opie1938
1987 - 1996 F150 & Larger F-Series Trucks
0
Feb 23, 2004 02:50 PM




All times are GMT -5. The time now is 09:26 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE