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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

fuel problems Please help

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Old Aug 1, 2008 | 02:16 AM
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fuel problems Please help

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Dear friends,


I am experiencing some very frustrating fuel problems. I believe that I might have a bad front fuel pump. Every time I fill up the rear tank the front tank gets most of the fuel. The rear pump works like a charm but the problem is that only very little gas stay in the rear because most of the gas goes to the front tank which sometimes its front pump does not work well.

This is what I have done previously:

<!--[if !supportLists]-->1.<!--[endif]-->Change rear tank entire pump and its assembly.

<!--[if !supportLists]-->2.<!--[endif]-->Change front tank small chrome pump only.

<!--[if !supportLists]-->3.<!--[endif]-->Replace fuel circular filter by the big sending pump.

<!--[if !supportLists]-->4.<!--[endif]-->The fuel tank selector works well and gives me accurate gas level readings.


I truly just want to be practical and use one tank with the good working pump. I want to fix the problem correctly with out having to spend to much money. I just not working at this time so I have to be wise with my budget.

Can you please advise me as to how to do this procedure?

Also, is this safe to do? or do you guys have any other suggestions?



Please advice,



George
 
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Old Aug 1, 2008 | 04:47 AM
  #2  
photo2u's Avatar
photo2u
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Sorry,

I forgot to mention. in the above post that the truck in question is an 86 f-150 super in ashot bed v8 FI
 
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Old Aug 1, 2008 | 07:08 AM
  #3  
fellro86's Avatar
fellro86
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Joined: Feb 2004
Posts: 11,697
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From: Marengo, Iowa
I'm not familiar with the Fi systems until a little later, but it would seem that the switching mechanism is not letting the fuel go to the other tank like it is supposed to. On my 88, it isn't uncommon for the valve to fail, putting gas in a different tank than it originated from. It would seem this is your case. The valve is not electrical, it is moved by pump pressure, but may have failed internally, causing the problem you describe.
 
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Old Aug 1, 2008 | 12:53 PM
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Originally Posted by fellro86
I'm not familiar with the Fi systems until a little later, but it would seem that the switching mechanism is not letting the fuel go to the other tank like it is supposed to. On my 88, it isn't uncommon for the valve to fail, putting gas in a different tank than it originated from. It would seem this is your case. The valve is not electrical, it is moved by pump pressure, but may have failed internally, causing the problem you describe.

Do you happen to know where in the track the switching mechanism valve is located?

Please advice,

George
 
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Old Aug 1, 2008 | 02:09 PM
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It is that place just ahead of the tanks where the 4 lines from the tanks converge, and then two lines go on to the high pressure pump. It looks like it could be a filter, but it actually is a reservoir/switching valve.
 
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Old Aug 1, 2008 | 02:16 PM
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I want to just run the truck in one tank only disconect the other tank

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mso-fareast-font-family:Calibri; mso-fareast-theme-font:minor-latin; mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin; mso-bidi-font-family:"Times New Roman"; mso-bidi-theme-font:minor-bidi;} .MsoChpDefault {mso-style-type:export-only; mso-default-props:yes; mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin; mso-fareast-font-family:Calibri; mso-fareast-theme-font:minor-latin; mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin; mso-bidi-font-family:"Times New Roman"; mso-bidi-theme-font:minor-bidi;} .MsoPapDefault {mso-style-type:export-only; margin-bottom:10.0pt; line-height:115%;} @page Section1 {size:8.5in 11.0in; margin:1.0in 1.0in 1.0in 1.0in; mso-header-margin:.5in; mso-footer-margin:.5in; mso-paper-source:0;} div.Section1 {page:Section1;} --> </style><!--[if gte mso 10]> <style> /* Style Definitions */ table.MsoNormalTable {mso-style-name:"Table Normal"; mso-tstyle-rowband-size:0; mso-tstyle-colband-size:0; mso-style-noshow:yes; mso-style-priority9; mso-style-qformat:yes; mso-style-parent:""; mso-padding-alt:0in 5.4pt 0in 5.4pt; mso-para-margin-top:0in; mso-para-margin-right:0in; mso-para-margin-bottom:10.0pt; mso-para-margin-left:0in; line-height:115%; mso-pagination:widow-orphan; font-size:11.0pt; font-family:"Calibri","sans-serif"; mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin; mso-fareast-font-family:"Times New Roman"; mso-fareast-theme-font:minor-fareast; mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin;} </style> <![endif]--> After reading and going over the lack of gas volume that the front gas tank pup delivers I have concluded that maybe the Dual Function Reservoir 9B263 or the front tank pup might be the problem.
Whatever the problem is, can anyone help me figure out how to just run the truck with one tank permanently?
Please advice,
George
 
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Old Aug 1, 2008 | 02:22 PM
  #7  
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Originally Posted by fellro86
It is that place just ahead of the tanks where the 4 lines from the tanks converge, and then two lines go on to the high pressure pump. It looks like it could be a filter, but it actually is a reservoir/switching valve.
Thanks so much for your help. I am going to try to see if I could just run one tank safely with the truck. I live in the city and I hardly put more than 40 dollars of gas at one time. So, having to tanks is very cool but I truly can afford to fix them again. I just want to run at with one tank until I have enough money to properly repair the truck. I guess that one of the problems is keeping the fuel in just one tank after refueling.

Please advice,
 
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Old Aug 1, 2008 | 02:33 PM
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You will need to bypass that valve in order to do that. You can get smooth pipe to seal with those fittings, just be sure to get the right size. I believe it is 3/8 steel line, and then 5/16 for the return. Trans line is 5/16, fuel line would be the 3/8 steel. You could probably go to your local parts store and get some that has the ends flared, and cut the ends off. Just be sure there are no burrs to cut the o-rings, and keep the line short enough to be able to use something like a cable tie to hold the fittings to each other so they can't fall off.
 
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Old Aug 1, 2008 | 11:02 PM
  #9  
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Originally Posted by fellro86
You will need to bypass that valve in order to do that. You can get smooth pipe to seal with those fittings, just be sure to get the right size. I believe it is 3/8 steel line, and then 5/16 for the return. Trans line is 5/16, fuel line would be the 3/8 steel. You could probably go to your local parts store and get some that has the ends flared, and cut the ends off. Just be sure there are no burrs to cut the o-rings, and keep the line short enough to be able to use something like a cable tie to hold the fittings to each other so they can't fall off.

Thanks you so much. I will work on it tomorrow and will let you know how it works out.

George
 
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Slideshow: The 10 best Ford truck engines we miss the most.

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2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

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10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


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Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


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5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

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