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I had my 91 F 250's electrical system checked the other day after I had to replace the starter and both batteries. The check showed 122 amps output from the alternator. I pulled the alternator today and had it checked at two different place; both times it cam out ok. I also had the voltage regulator checked and it came out ok. What could be causing this? I probed the wiring from the alternator to the starter relay and over to the glow plug controller and it all ohm'd out to zero. Where else should I look?
Put it all back together, and check the voltage on one of the batteries with the engine running with a good voltmeter. You should read 14-14.5v. If it's much higher than 15v, then you are over charging, and the first thing I would check is to make sure the regulator has a good ground where it's bolted.
Thanks guys. The alternator is putting out between 14 and 15 volts and 122 amps. The alternator is a 100 amp unit. I will re check the ground at the voltage regulator. One other note is I had to replace both batteries and the starter burned up. Once I replaced those then I had it tested. Another issue is the trans. I have to take it and have it diagnosed because it went out. Any chance there is a problem with the electronics in the trans and it's causing this?