Notices
Aerostar Ford Aerostar

86 aerostar

Thread Tools
 
Search this Thread
 
Old May 5, 2008 | 04:53 PM
  #1  
86pile's Avatar
86pile
Thread Starter
|
New User
Joined: Jan 2008
Posts: 19
Likes: 0
86 aerostar

Hey, what's up? My 86 is being a pain once again. Hopefully someone knows what this part is. On the passengers side of the transmission pan, on the side there is a little round thing with a hose sticking out of it. The hose goes up to the engine somewhere. It's leaking out of that little hose down by the pan. I tried zip ties, that did not hold, I put a metal clamp on it, it still leaks. I'm afraid that the leak may be coming out of whatever that little brass looking round thing is. I'm not sure yet if it screws in or just pushes in, kinda hard to see it. But if anyone knows what that is or has had similar problems, please let me know, I'm over here getting stuck at red lights for a few seconds everytime I turn left. That is getting old quick. Thank you kindly.
 
Reply
Old May 5, 2008 | 05:29 PM
  #2  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
transmission vacuum modulator
diaphragm shot and leaking ATF out of tranny. engine probably loaded up with sucked in ATF also

1986 FORD AEROSTAR Modulator




AutoZone.com | Repair Info | Transmission Modulator (Automatic) - How To Instructions
watch out for the small actuator pin inside. easily lost

clean out the engine with at least one can of Berrymans B12 or Seafoam thru the hole in the throttle body plate
see sticky Ford TSB thread at beginning on engine decarbon cleaning
 
Reply
Old May 5, 2008 | 06:57 PM
  #3  
Aero-fan's Avatar
Aero-fan
Mountain Pass
Joined: Jan 2008
Posts: 193
Likes: 0
Hey that's interesting that you're driving the first year for the aerostar. What type of engine does it have and what kind of mileage do you get with it? I was reading the '86 4 cylinder aerostars could get almost 30 mpg!
 
Reply
Old May 5, 2008 | 08:17 PM
  #4  
93nighthawk's Avatar
93nighthawk
Posting Guru
Joined: Jul 2004
Posts: 2,416
Likes: 1
From: Mitchell, SD
96 hit it on the head, that tube is not suppose to have liquid in it.

Replace your modulator (be sure not to loose the black pin that likes to come flying out when you remove it) and all will be good.
 
Reply
Old May 5, 2008 | 08:18 PM
  #5  
86pile's Avatar
86pile
Thread Starter
|
New User
Joined: Jan 2008
Posts: 19
Likes: 0
It has a V-6, but it still gets decent mileage. Like 25MPG. Maybe if I took the week and a half it takes to tune it up it would get 30MPG. Who knows.
 
Reply
Old May 5, 2008 | 08:22 PM
  #6  
86pile's Avatar
86pile
Thread Starter
|
New User
Joined: Jan 2008
Posts: 19
Likes: 0
Ok, that will make a good job for tomorrow night. Now two questions. One: How does it come out, and Two: where is this black pin gonna come out of that seems like I don't wanna lose it?
 
Reply
Old May 5, 2008 | 08:43 PM
  #7  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
AutoZone.com | Repair Info | Transmission Modulator (Automatic) - How To Instructions
 
Reply
Old May 6, 2008 | 12:35 AM
  #8  
Pablo-UA's Avatar
Pablo-UA
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
Is it early carburated Cologne V6 2.8 ore 2.9, like Taunus, Scorpio, Transit ore Sierra had in mid. 80-s?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old May 6, 2008 | 03:52 PM
  #9  
86pile's Avatar
86pile
Thread Starter
|
New User
Joined: Jan 2008
Posts: 19
Likes: 0
Ok, I got this little thing out, I have the little black pin thing, so what do I have to do to test it or "rebuild" it? It doesn't look like it's gonna come apart too easily, But if I don't have to put any more money into this jalopy that would be great. It does have fluid all in it, I guess that's step one is getting that fluid out of there.
 
Reply
Old May 6, 2008 | 04:40 PM
  #10  
xlt4wd90's Avatar
xlt4wd90
Lead Driver
20 Year Member
Photogenic
Joined: Sep 2003
Posts: 7,013
Likes: 205
From: SoCal
Club FTE Silver Member

The vacuum modulator uses engine vacuum to control the position of that little pin. The vacuum works against a diaphragm in the body of that assembly. Most likely the diaphragm has cracked, disabling the modulator, and allowing fluid to be sucked into the engine. Normally, that assembly should not have any fluid in it at all. You can test it by applying some vacuum to it and see if it holds. You really can't fix something like that, so the only thing you can do is to replace it.
 
Reply
Old May 6, 2008 | 05:04 PM
  #11  
copper_90680's Avatar
copper_90680
Postmaster
Joined: Sep 2003
Posts: 4,452
Likes: 1
From: Southern California
Club FTE Gold Member
If you see fluid in the line, there are a few things you absolutely have to do:

1) Replace that modulator. It can't be fixed or rebuilt.

2) Replace the rubber tubing near the modulator and near the top of the engine. While you are at it, make sure the rest of the vacuum tubing on the manifold is in good condition. It's likely that they are ruined by the transmission fluid too.

3) Change the oil ASAP. You really don't want to drive around with transmission fluid in the crankcase.
 
Reply
Old May 6, 2008 | 07:12 PM
  #12  
93nighthawk's Avatar
93nighthawk
Posting Guru
Joined: Jul 2004
Posts: 2,416
Likes: 1
From: Mitchell, SD
Originally Posted by copper_90680
If you see fluid in the line, there are a few things you absolutely have to do:

1) Replace that modulator. It can't be fixed or rebuilt.

2) Replace the rubber tubing near the modulator and near the top of the engine. While you are at it, make sure the rest of the vacuum tubing on the manifold is in good condition. It's likely that they are ruined by the transmission fluid too.

3) Change the oil as ASAP. You really don't want to drive around with transmission fluid in the crankcase.
What he said!
 
Reply
Old May 6, 2008 | 09:32 PM
  #13  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
FRAM Part # FM2336 {TRANSMISSION Transmission Modulator
 
Reply
Old May 6, 2008 | 09:48 PM
  #14  
TheHandyman's Avatar
TheHandyman
Senior User
Joined: Mar 2006
Posts: 217
Likes: 1
From: North Carolina
Vacuum Modulator went bad on my Aero a few years ago and the Ford dealer had one for $9.00 ! It goes on easy and you van will run and drive better. When the diaphram breaks it sucks tranny fluid into the engine, so you have to keep adding fluid to the thing cuz it gets low a lot, the tranny wont shift as well, and it's a vacuum leak causing the engine to not run quite like it should.

Pay about $9.00 and fix all 4 problems at once. it's easy and cheap. A used one may be just as bad as yours. You can't fix the broken rubber diaphram inside.
 
Reply
Old May 7, 2008 | 05:50 AM
  #15  
Pablo-UA's Avatar
Pablo-UA
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
Pile! post a snapshot please! I saw one 6-cyl '86 aero. All other are 4-cyl (lima ore cologne engines). It was carburated 2.8 cologne there
 
Reply



All times are GMT -5. The time now is 09:05 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE