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Leaky NP205 transfer case

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Old Apr 21, 2008 | 05:24 PM
  #1  
P3aflyer's Avatar
P3aflyer
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Cool Leaky NP205 transfer case

Hi ya guys

I bought a rebuilt np205 devorced transfer case and installed it about a month ago in a frame up restoration, so it has not been driven yet. I added oil and bolted everything up. looks good but the thing leaks out of all but two gaskets!!!! I know that the gaskets have been replaced.. What do I do??? I can't send it back and I don't really want to drop the thing to put new gaskets and RTV on it. It seems like the gaskets won't seal? and yes I have re-torqued everything.

Any ideas??
 
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Old Apr 25, 2008 | 06:54 PM
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Which gaskets are leaking? You can get to most without dropping it.
 
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Old Apr 27, 2008 | 12:07 AM
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It seems that all the gaskets below the oil fill hole are leaking. I used RTV on the bolts and that seemed to slow the leaks some but not all the way... It is just a shame that a rebuilt case with new gaskets would leak.. My old one only had one leak and that was around a shaft seal.. The only reason I replace it was because I was unsure of it's past and it looked pretty beat up.
 
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Old Apr 27, 2008 | 07:21 PM
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That's the chance you take on a re-build. You never know what idiot worked on it. Sounds like you need to regasket. These t-cases are pretty sturdy. If the old one had no symptoms, I would have kept it. Rebuilding these things right takes a ggod amount of knowledge and experience. Any warranty with it?
 
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Old Apr 28, 2008 | 12:13 PM
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Yep, have a warrenty. I however don't want to drop it and try to ship it to Utah from California. If that gives you a clue to who I bought the thing from? The only question I have about a purchase like this is? What else is fu';ked with this thing? The speedo gear is from a dodge! Not a big deal becasue they are a little better and strudy but when I called to inquire if I had the right case they said that is the way ford made them?? I am just a little ignorant in this area, but I said Bull--it!!!!!

It would cost me too much to drop it and ship it back!

ARRRRRRGGGGGG!!!!!!!
 
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