minifold pipe
You want to step up in stages so the exhaust can expand evenly.
Another thing is the way the drivers side dumps in the passenger side pipe.
The stock pipe is close to a 90 degree intersection.
With a little work that can be changed so it is more like a 45 degree intersection.
Better flow if the angle is less.
Where your major restriction is with the stock system is at the Y where the two pipes from the manifolds join. Like Dave said, with the stock setup the two 2.25" pipes meet as a T-joint and dump into one 2.5" pipe - which pretty much sucks in terms of flow.
You could easily start the 3.5" at the Y. Make a Y pipe similar to the one in my gallery with the two stock 2.25" pipes dumping into one 3.5" pipe. FWIW, I've read that they did some flow testing and determined that for an NA truck, increasing the exhaust up to 3" made significant gains, but that above 3" the gains dropped off. For turbo trucks the point where the gains started dropping off fast was 4" pipe.
Based on that, I can say from building mine, that if you re-work the Y to make it a smooth transition for both of the stock pipes into one 3.5" piece of pipe, you'll be very pleased with the results.
With a less restrictive intake and a reworked Y-pipe if you turn up your pump about 1 flat, my butt-dyno says you'll get about 10-15 ponies out of it. That is a significant improvement for an NA truck.



