Notices
Aerostar Ford Aerostar

No power.

Thread Tools
 
Search this Thread
 
Old Mar 11, 2008 | 11:56 PM
  #1  
99f350sd's Avatar
99f350sd
Thread Starter
|
Lead Driver
20 Year Member
Joined: May 2003
Posts: 9,303
Likes: 48
From: Lyndonville, Vermont
Club FTE Silver Member

No power.

I've been on here awhile but I need some help ,idea's.I don't want to do more work than I have to..I have a 94 and two 96's The one 96 is like new so we won't talk about that one. my 94 and 96 4.0 have no high rpm power. If you are doing 30 mph and punch it it goes and then just bogs. I can do 65 on the high way but little more. funny because I test drove another which was just like mine. So thats 3 4.0's that lack power. What to think? Sounds like it probably happens all the time to older aero's. Is it a clogged cat? Because of not changing o2 sensors! How many have seen clogged cats? Anybody? Engine need decarbonizing? Oh I have an exhaust leak on the 94 and it doesn't run any better.. If it were fuel you would likely here popping in the intake if you floor it with not enough fuel, a normal lean condition. That doesn't happen. My 94 is being turned ito a parts car for the 96. Any idea's.

Thanks

Dick
 
Reply
Old Mar 12, 2008 | 01:09 AM
  #2  
xlt4wd90's Avatar
xlt4wd90
Lead Driver
20 Year Member
Photogenic
Joined: Sep 2003
Posts: 7,016
Likes: 208
From: SoCal
Club FTE Silver Member

My 1990 4wd extended has very sluggish performance, but my 1991 2WD feels very peppy in comparison. Both are 4.0 liter v6 engines, so I have to think that the difference is due to the extra couple hundred pounds of the 4wd drive train and the seat bed in the 4wd van. The 4wd vehicle also doesn't stop as readily, again, probably due to the added weight.

Have you ever done a 0-60 timing on yours?
 
Reply
Old Mar 12, 2008 | 01:25 AM
  #3  
DCRB's Avatar
DCRB
Posting Guru
Joined: Aug 2007
Posts: 1,036
Likes: 2
From: Portland, Oregon
My dad's 94 4.0l awd has acceleration problems... i was told by dudes on here/at auto stores that it's most likely the TPS (throttle positioning sensor). my mom's 95 4.0l 2wd is has a TON of guts, and as far as i can tell the 93 awd we just picked up has lots of guts too, and accelerates quickly. i personaly drive a 3.0l, and love mashin on it.
 
Reply
Old Mar 12, 2008 | 03:34 AM
  #4  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
your 96 has OBDII engine control. will tell you far more about engine op than older aeros
get an OBDII code reader or even better a scanner for diagnostic.
start with codes and then we will move up to scanner readings of O2 sensor dynamic function out on the road and MAF performance.
we want to look at any miss codes and short and long term fuel trims
http://www.motorcraftservice.com/vdirs/diagnostics/pdf/obdsm963.pdf

start with the engine decarboning and ring pack cleaning first. do the Berryman B12 or Seafoam method, water mist will only remove combustion chamber deposits. i use 1/8" tube into TB hole at 2k rpm into hot engine-whole can, let soak, out to freeway and hard accelerations for 20 mile trip

how many miles on front O2 sensor?
what does MAF element look like under magnification, clean?
do you feel all 3 shifts on up acell plus TC lockup?
and downshift on acell?
 
Reply
Old Mar 12, 2008 | 09:15 AM
  #5  
99f350sd's Avatar
99f350sd
Thread Starter
|
Lead Driver
20 Year Member
Joined: May 2003
Posts: 9,303
Likes: 48
From: Lyndonville, Vermont
Club FTE Silver Member

Originally Posted by xlt4wd90
My 1990 4wd extended has very sluggish performance, but my 1991 2WD feels very peppy in comparison. Both are 4.0 liter v6 engines, so I have to think that the difference is due to the extra couple hundred pounds of the 4wd drive train and the seat bed in the 4wd van. The 4wd vehicle also doesn't stop as readily, again, probably due to the added weight.

Have you ever done a 0-60 timing on yours?
My nice 96 pulls like a race car. so don't think they are heavy and sluggish..
I just wanna know if anyone has seen a clogged cat.. Tps won't do that..I have a advanced scanner so I can look at fuel trims etc. O2's may be bad but it would have top end still.. Keep the idea's comming guy's.


Dick
 
Reply
Old Mar 12, 2008 | 09:39 AM
  #6  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
The van needs a tuneup. I am in the catalytic converter business. Our company has been around for over ten years, and I have been working here for about 4, and in my 4 years, I have never seen a clogged aero cat. A clogged cat, would be caused by other problems that would also cause a loss of power, i.e., a desperate need for a tuneup. A plugged fuel filter or a plugged air filter, will both cause loss of top end power, as can a faulty TPS, a bad MAF, a lazy O2 sensor, etc. A clogged cat will have the same behavior, but the cause of the clogged cat must be addressed as well.
 
Reply
Old Mar 12, 2008 | 10:17 AM
  #7  
99f350sd's Avatar
99f350sd
Thread Starter
|
Lead Driver
20 Year Member
Joined: May 2003
Posts: 9,303
Likes: 48
From: Lyndonville, Vermont
Club FTE Silver Member

Thanks for the cat info..I have never heard of a clogged one also...Who knows where or if there is a place to test fuel pressure on the 4.0?

Dick
 
Reply
Old Mar 12, 2008 | 10:42 AM
  #8  
ken1mod's Avatar
ken1mod
Elder User
Joined: Aug 2005
Posts: 996
Likes: 0
I had a clogged cat on a ford motorhome in Alaska. Symptoms were continuously decreasing [power like a clogging fuel filter, eventually over 8 hours vehicle would only idle. Vehicle would first go 70 mph, and downward over the 8 hour period to 20 mph, then 10, then the tow truck. Diagnosis absolutely confirmed by post mortem. Removed cat, vehicle had full performance restored instantly.

Ken
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Mar 12, 2008 | 10:57 AM
  #9  
bertha66's Avatar
bertha66
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2004
Posts: 8,062
Likes: 35
From: Central Oregon
I have a 91 AWD with the 4.0 engine and the cat's are pluged on it, it was my father-in-laws and he was feeding it a lot of stop leak for a bad head gasket. It would only run up to about 30mph, flat out.
 
Reply
Old Mar 12, 2008 | 01:08 PM
  #10  
Bear River's Avatar
Bear River
Former ******
Joined: Nov 2004
Posts: 4,901
Likes: 2
From: Salt Lake City, Utah
Yes, but the ford motor home is nothing like an Aerostar. The cats on those oversize ford are working harder and were poorly constructed (too large and substandard packing, they heat up unevenly and crack). The symptoms match, but there are other possible causes here that are less expensive an easier to test. There is a schrader valve on the top of the fuel rail where you can test the fuel pressure. It looks like a bicycle tire valve. Should be near the fuel pressure regulator.

For clogged cats, the four major things that clog them is either too much fuel entering the exhaust, oil entering the exahust, antifreeze entering the exhaust, or physically broken substrate either from poor design, one of the above issues, or impact damage.

The good news on replacing the cats on an Aero if it comes to that, is that they are relatively easy to replace (which is a relief, since little else is.)
 
Reply
Old Mar 12, 2008 | 01:51 PM
  #11  
xlt4wd90's Avatar
xlt4wd90
Lead Driver
20 Year Member
Photogenic
Joined: Sep 2003
Posts: 7,016
Likes: 208
From: SoCal
Club FTE Silver Member

I use this fuel pressure gauge on my Fords:

http://store.summitracing.com/partde...5&autoview=sku

It was made for the EFI v8 of the 86-93 Mustangs, but it uses the female Schrader fitting that mates to any fuel rail that has a male Schrader valve, like most Fords. It is great for diagnostic purposes, but I would not leave it on for regular driving. (However, I didn't realize its price has doubled since I bought mine.)

I'm sure there are other gauges that will work, just make sure that they read at least 50 psi.

Too bad there isn't an easy way to check the pressure ahead of the catalytic converter.
 
Reply
Old Mar 12, 2008 | 02:46 PM
  #12  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
easy to test pre cat exhaust pressure

pull the primary O2 sensor on OBDII vehs in front of the cat.
make up an adapter string from home building store
i use my fuel pressure gauge.
max pressure in front of a CAT at 2k rpm is 3 psi. anything higher is exhaust restriction

only rigs i've seen plugged cats in is 1990s Hondas. must be mount position and construction.

far more common is active metal poisoning which limits cat efficiency and causes emissions test failure
 
Reply
Old Mar 12, 2008 | 04:45 PM
  #13  
99f350sd's Avatar
99f350sd
Thread Starter
|
Lead Driver
20 Year Member
Joined: May 2003
Posts: 9,303
Likes: 48
From: Lyndonville, Vermont
Club FTE Silver Member

Where exactly is the schrader valve on the 4.0l I have a fuel pressure kit from my years as a mech..do I get it from inside or out.

Thanks
 
Reply
Old Mar 12, 2008 | 04:50 PM
  #14  
Pablo-UA's Avatar
Pablo-UA
Post Fiend
Joined: Oct 2005
Posts: 5,242
Likes: 0
From: Kiev, Ukraine
I cut a hole lower then oxy sensor and tried to drive. She ran much better, so I realised I have clogged cat.
 
Reply
Old Mar 12, 2008 | 05:01 PM
  #15  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
fp release valve, #3
tough to get at. will probably have to remove alternator for access

 
Reply



All times are GMT -5. The time now is 08:11 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE