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Old Feb 27, 2008 | 03:57 PM
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Question question about cast pistons

I have a 71 302 engine on a stand in my garage. It has been rebuilt once before I know this becuase the cylinders have been bored (from my dads mic reading 30 over) The inside of the engine looks good as if when i have it rebuilt I might only have the have the crank polished and new bearing and rings. But what I was wandering was I was wanting to convert to a very mild roller cam(stock) with some nice aftermarket heads. I'm willing to bet that the pistons a 30 over CAST Stock pistons. I'm sure you guys have seen the article on CAR CRAFT about how they got 400 horsepower out of a stock 302 with 165's AFR heads but the stock pistons for that model 302 were factory forged. Well I am seriously thinking about going that route but It doesn't realy have to be 400 but with everything I have researched says that a stOck or very mild roller cam and AFR 165's will give a 302 over 350 horsepower at th flywheel. WILL STOCK CAST PISTON HOLD UP TO THIS WITH NO MORE THAN 9.5 COMPRESSION (i'D LIKE TO KEEP IT AS CLOSE TO STOCK COMPRESSTION AS POSSIBLE LIKE 9 TO 1 OR SOMETHING). I would be driving it often if not everyday maybe have some fun at a redlite or 2 but no drag racing high RPM at the strip.
 
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Old Feb 27, 2008 | 05:13 PM
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basically how much much power can cast pistons take without breaking?
 
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Old Feb 27, 2008 | 09:41 PM
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Cast pistons are no problem for this application, they won't really be under any additional stress because the extra power comes mainly from the additional airflow of the heads. Forged pistons are really only necesary for boosted or nitros applications or extreme high rpm motors. BTW, you'll notice from the article that you'll need at least an HO roller cam and 1.7 rockers to get anywhere near 350HP(crank) with the AFR heads, as well as an intake and exhaust system that will support that amount of airflow. None of the stock Ford intakes qualify here.
 
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Old Feb 27, 2008 | 10:12 PM
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9to1 you will be fine.... if they were stock pistons with a ton of run time i would replace them... seen a few cracked 302 pistons.
 
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Old Feb 27, 2008 | 10:19 PM
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sweet thanks fellas
 
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Old Feb 28, 2008 | 05:24 AM
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The cast pistons are fine, the roller conversion however will cost you at least $600. You're better off canning that part. Unless you start over with a roller block.
 
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Old Feb 28, 2008 | 12:29 PM
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I assume there are good and not so good brands of cast pistons. Some of the oversized ones used to be "destroked" a small amount to prevent an increase in compression ratio. I don't know if this is still the case.
 
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Old Feb 28, 2008 | 05:17 PM
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Originally Posted by Beanscoot
I assume there are good and not so good brands of cast pistons. Some of the oversized ones used to be "destroked" a small amount to prevent an increase in compression ratio. I don't know if this is still the case.
The same is true for all 289/302/5.0 pistons, be they cast, hypers or forged, and applys to dished & flatops. Pin heights vary from 1.585" to 1.615" It pays to check this dimension before buying any piston.
 
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Old Feb 28, 2008 | 05:46 PM
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Originally Posted by baddad457
The same is true for all 289/302/5.0 pistons, be they cast, hypers or forged, and applys to dished & flatops. Pin heights vary from 1.585" to 1.615" It pays to check this dimension before buying any piston.
yup been there done that... I bought a rebuild kit from scumit and it came with the 1.5 pistons.... I was running the pistons .010 out of the hole and needed the 1.6??. Pain in the ars.... Pistons in my truck are the 85 87 HO forged pistons and they are right at 0 deck, compression heigth 1.619..
 
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Old Feb 28, 2008 | 07:32 PM
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The 1.585's usually come up to about .020 down the hole at TDC. That -.020 to -.035 plus the blocks with the 8.226 deck, subtracts about 1 full point in the compression ratio. I'll be there are lots of guys who think that 9 to 1 comp ratio is really closer to 8.
 
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Old Feb 29, 2008 | 02:05 AM
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As I understand it the real problem with the piston below deck makes too deep a "squish" area, which I have read leads to increased octane requirement. If so, the "cure" that the manufacturers use creates the disease.

Is this "squish" area story true? And are there other advantages/disadvantages to having the pistons below stock or below deck height?
 
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Old Feb 29, 2008 | 04:51 AM
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You got it. That and the fact that the compression ratio takes a hit are the disadvantages. Advantage to this? None that I can think of.
 
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Old Feb 29, 2008 | 11:07 PM
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do yourself a favor, replace the cast pistons that are in it now. nothing wrong with a cast piston in your application. they like all engine parts have a finite lifespan, unfortuneatly we cannot quantify that span. it would be a real shame to lose a motor, because you didnt replace a 17 dollar piston in your freshly rebuilt motor. Dan
 
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Old Mar 1, 2008 | 04:27 PM
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thanks guys I appreciate the info, I think I will definitely go with some new pistons and rings when i rebuild it. But I have mentioned before in other posts that I have a 87 302 truck shortblock out behind my garage under the shed. It was a hydraulic cam but is "roller ready" from what I have read on this site where all I have to do is drive and tap two holes in the valley of the engine and drop in some stock roller lifters and everything will work. I think I might have to go with this engine since I really want a roller cam. I have recently bought a stock mustang roller cam off ebay for 35 bucks and am awaiting it arival. I hope the lobes arn't messed up or anything and it is a good cam (the description says it is in good usable condition but you never know).
 
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