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Changing differential gear ratio

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Old Feb 24, 2008 | 01:12 PM
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Changing differential gear ratio

My Dad has a '96 F-250 PSD with a built up E4OD transmission. The stock gears are 3.55. He pulls an 8000 lb 5th wheel and when running about 60, his engine is running about 1600 RPM. The problem then is running excessive EGT's. He can shift out of overdrive and run the RPM's up around 2200, but this seems excessive for long periods.

My questions are as follows.

What, where and how would we go about changing the rear (and front) axle ratio's. I'd be interested in hearing about good vendors, costs and any advice about changing them out.

Is there a way to calculate what gear ratio's would produce what RPM's at certain speeds? Maybe an online calculator. I'm thinking 3.73's might be good, but 4.10's might be necessary.

Is there a resource somewhere that tells what the transmission ratio's are? This is more for my curiosity. My truck is a 6 sp manual with 3.73's. At 60, I'm running around 1750 RPM's and am wondering if his OD has the same ratio as my OD, thus making a comparison between my truck and his.

Any and all advice and information would be appreciated.
 
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Old Feb 24, 2008 | 03:40 PM
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according to the owners manual the '96 was available with 3.55 or 4.10 but am sure there are more afrer markt gear ratios for it
4.10 is a good towing gear but will burn more fuel running empty
 
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Old Feb 24, 2008 | 06:19 PM
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Originally Posted by dchamberlain
when running about 60, his engine is running about 1600 RPM.
If he changes to a 3.73 he will be running 1680 RPM. If he changes to a 4.10 he will be running 1850 RPM.

The way to calculate this is RPM * new ratio / old ratio.

1600 * 4.10 / 3.55 = 1847.
 
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